Miller LJ450001H Instrukcja obsługi

Kategoria
Generatory mocy
Typ
Instrukcja obsługi

Niniejsza instrukcja jest również odpowiednia dla

Eff w/LJ450001H And Following
For OM-237 711 Revisions A Thru J
TM-237 711E 201301
Wildcat 200
®
Visit our website at
www.MillerWelds.com
File: Engine Drive
Processes
Description
Non-Critical TIG (GTAW)
Welding
Stick (SMAW) Welding
Engine Driven Welding Generator
TM-237 711 Page 2 Wildcat 200
SECTION 1 PARTS FOR LJ450001H AND FOLLOWING
805 434
. Hardware is common and
not available unless listed.
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4647 Fig 1-3
45
29 Fig 1-2
Figure 1-1. Main Assembly
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-1. Main Assembly
Quantity
1 237629 Tank, Fuel 7.0 Gal (Prior to MD011058R) 1... .............. .... .........................
1 255260 Tank, Fuel 7.0 Gal (Eff w/MD011058R) 1... .............. .... ...........................
238865 Assy, Fuel Line W/Clamps (.500 Od X 14.000lg) 1.................... .... ...................
238564 Assy, Fuel Line W/Clamps (.500 Od X 8.000lg) 1.................... .... ....................
248624 Cover, Top Service Assy (Includes) 1.................... .... ..............................
2 +237610 Cover, Top 1... ............. ...... ..................................................
3 233088 Label, Danger Using A Generator Indoors Can Kill 1... .............. ...... ................
4 233639 Label, Warning General Precautionary Csa (Bilingual) 1... .............. ...... ............
5 227725 Label, Warning Use Gasoline Fuel Only (Bilingual) 1... .............. ...... ...............
6 181881 Grommet, Plastic Neck Filler Fuel (Prior to MD011058R) 1... .............. ...... ..........
6 256465 Grommet, Plastic Neck Filler Fuel ... .............. ......
(External Teather)(Eff w/MD011058R) 1.................................. ..........................
7 220711 Cap, Tank Screwon W/Vent (Prior to MD011058R) 1... .............. .... ................
7 258869 Cap, Tank Screw On W/Exterior Tether... .............. ....
(Non Vented) (Eff w/MD011058R) 1.................................. ..............................
8 237613 Panel, Side Lh 1... .............. .... ................................................
9 234008 Latch, Slide 2... .............. .... ...................................................
10 +237614 Door, Access Engine 2... ............. .... ...........................................
11 238781 Label, Engine Maintenance Subaru(Bilingual) 1... .............. .... ......................
12 238462 Pipe, Exhaust Elbow 1... .............. .... ...........................................
Eff w/LJ450001H And Following
TM-237 711 Page 3
Wildcat 200
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-1. Main Assembly (Continued)
Quantity
13 237612 Panel, Side Rh 1... .............. .... ................................................
14 237619 Bracket, Mtg Generator 1... .............. .... .........................................
15 214727 Mount, Generator Flange Mtg 1... .............. .... ...................................
167788 Nut, 37516 .56hex .34h Stl Pld Sem Cone Wshr (Stator To Base) 1.................... .... ...
187846 Washer, Flat .510idx2.000odx.125t Stl Pld (Stator To Base) 1.................... .... .........
16 237620 Bracket, Mtg Engine 1... .............. .... ...........................................
17 211459 Mount, Engine Vibration 2... .............. .... ........................................
18 238684 Bracket, Mtg Engine 1... .............. .... ...........................................
185223 Screw, 31218x1.75 Hex .68d Stl Pld Slffmg (Engine To Mtg. Brkt) 2.................... .... ...
19 CR1 173069 Relay, Encl 12vdc Spdt 30a/20a 5pin Flange Mtg 1... .... .... .... ..................
20 1T 172661 Block, Stud Connection 6 Position 1... ..... ..... .... ...............................
21 C1 218680 Capacitor, Elctlt 2000 Uf 200 Vdc Can 1.42 Dia 1... ..... ..... .... ....................
177136 Clamp, Capacitor 1.375 Dia 1.................... .... .....................................
22 035704 Rectifier, Integ Bridge 40 Amp 800v 3... .............. .... ..............................
23 211376 Bracket, Mtg Component 1... .............. .... .......................................
24 237622 Upright, Base 1... .............. .... .................................................
25 238476 Clamp, Muffler 1.250 Dia U Pld 1... .............. .... ..................................
26 240017 Engine, Gas Elec Start 1... .............. .... .........................................
TS1 247049 Solenoid, Throttle Robin Ex Engine 1.......... .... ...... .............................
F1 192395 Fuse, Mintr Gl Sloblo 10. Amp 32 Volt 1........... ..... ...... .........................
27 237720 Muffler, Exhaust Engine 1... .............. .... ........................................
246923 Muffler Gasket 1.................... .... ................................................
238566 Adapter, M14.5 X 1.5 Male Thd X 3/8 Npt (Prior to LK040193H) 1.................... .... .....
238567 Nipple, 3/8 X 1 1/2 Hex Pipe(Zinc) (Prior to LK040193H) 1.................... .... ............
238568 Cap, Steel Pipe (Zinc) (Prior to LK040193H) 1.................... .... ......................
242675 Oil Drain, Fastex Assy (Includes Valve, Gasket) (Eff w/LK040193H) 1.................... .... ..
196778 Hose, Vinyl Clear .500 ID x .625 OD x 11.000 (Eff w/LK040193H) 1.................... .... ....
240585 Tuneup & Filter Kit, Subaru/Robin (Ex400) (Includes) 1.................... .... ..............
*240597 Air Filter, Subaru (Ex40) 1................... ...... ......................................
*240598 Spark Plug, Subaru (Ex40) 1................... ...... ....................................
*241408 Filter, Fuel W/Clamps 1................... ...... ........................................
28 237944 Bracket, Air Bypass 1... .............. .... ............................................
29 See Figure 1-2 Generator Assembly 1... ....... .... ...........................................
30 237621 Cover, Tank Fuel 1... .............. .... ..............................................
31 237630 Bolt, J Stl .25020 X 7.000 Pld W/Nut&washer 1... .............. .... ....................
32 237631 Bracket, Battery Holddown 1... .............. .... ......................................
33 495124 Battery, 12v Light Utility (Dry) 1... .............. .... ...................................
114923 Boot, Insulator Term Post Red 1/0 Cable .875odx1.00 1.................... .... ..............
238456 Cable, Bat Pos 29.000 6ga W/.312 Rng & .312 Rng 1.................... .... ................
238455 Cable, Bat Neg 14.000 6ga W/.312 Rng & .312 Rng 1.................... .... ................
494039 Cover, Cable Btry Post 1.................... .... .........................................
34 237618 Panel, Rear Shroud 1... .............. .... ............................................
35 +237617 Panel, Rear 1... ............. .... ...................................................
36 238685 Cover, Battery Access 1... .............. .... ..........................................
37 227913 Label, Warning Battery Explosion Can Blind 1... .............. .... .......................
38 +237611 Pan, Base 1... ............. .... ....................................................
39 238477 Label, Warning Do Not Weld On Base/Fuel Level 2... .............. .... ..................
40 211355 Cover, Base 2... .............. .... ..................................................
41 DC-Z 245837 Stabilizer 1... .... .... .... .....................................................
42 237625 Bracket, Stabilizer/Reactor 1... .............. .... ......................................
43 237822 Reactor 1... .............. .... ......................................................
44 237628 Bracket, Mtg Rectifier 1... .............. .... ..........................................
45 228056 Rectifier, Si 1ph 250 Amp 400 Piv 100% Duty Cycle 1... .............. .... ................
46 CT1 219510 Xfmr, Current Sensing 1... .... .... .... ..........................................
47 See Figure 1-3 Front Panel Assembly 1... ....... .... ..........................................
Eff w/LJ450001H And Following
TM-237 711 Page 4 Wildcat 200
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-1. Main Assembly (Continued)
Quantity
237255 Harness, Wrg Unit (Includes) 1.................... .... ....................................
PLG1 177859 Conn, Body 5 Terminal 1.......... .... ...... .......................................
RC3 113634 Conn, Rect Univ 084 6p/S 3row Rcpt Cable/Panel Lkg 1.......... .... ...... ............
PLG4 114063 Conn, Rect Univ 084 4p/S 1row Plug Cable Lkg 1.......... .... ...... ..................
PLG2 214932 Conn, Rect Univ 039 8p/S 2row Plug Cable Lkg Seal 1.......... .... ...... .............
+When ordering a component originally displaying a precautionary label, the label should also be ordered. Labels
available separately or as part of label kit.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/LJ450001H And Following
TM-237 711 Page 5
Wildcat 200
805 435
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Figure 1-2. Generator
Description
Part
No.
Item
No.
Figure 1-2. Generator (Figure 1-1 Item 29)
Quantity
1 218223 Screw, 00832x .87 Pan Hdphl Stl Sems W/Sqcone (Brushholder) 2... .............. .... ..
2 493509 Brushholder Assy, Generator 1... .............. .... ....................................
3 222660 Endbell, Generator (Includes) 1... .............. .... ...................................
223961 Ring, Tolerance 1.................... ...... ..............................................
4 +237635 Stator, Generator 1... ............. .... ..............................................
5 227724 Label, Warning Moving Parts Can Cause Serious Etc 1... .............. .... ...............
6 209005 Rotor, Generator 1... .............. .... ..............................................
7 209004 Fan, Rotor Gen 1... .............. ...... ..............................................
8 495154 Bearing, Ball Radial 1... .............. ...... ..........................................
9 201961 Screw, 37516x1.25 Hex.78d Gr2 Pld 4... .............. .... ............................
10 222658 Adapter, Engine 1... .............. .... ...............................................
11 495349 Screw, 25020x12.50 Hexwhd Gr5 Pld 4... .............. .... ...........................
12 495348 Screw, 31224 X 9.25 Hwd Gr5 Pld 1... .............. .... ..............................
+When ordering a component originally displaying a precautionary label, the label should also be ordered. Labels
available separately or as part of label kit.
* Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/LJ450001H And Following
TM-237 711 Page 6 Wildcat 200
805 436
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Figure 1-3. Panel, Front w/Components
Eff w/LJ450001H And Following
TM-237 711 Page 7
Wildcat 200
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-3. Panel, Front w/Components (Figure 1-1 Item 47)
Quantity
1 237337 Panel, Front 1... .............. .... ..................................................
2 Label, Nameplate (Order By Model And Serial Number) 1... .......................... .............
3 S2 237906 Switch, Selector 2 Position Detented 1... ..... ..... .... .............................
4 CB2, CB3 093996 Supplementary Pro, Man Reset 1p 20a 250vac Frict 2... .. .. .... ...............
5 R1 238905 Rheostat, Ww 150. W 50. Ohm Frict Term 1... ..... ..... .... ........................
6 CB1 218783 Supplementary Protector, Man Reset 2p 30a 250vac Fr 1... .... .... .... .............
7 S1 217680 Switch, Ignition 4 Position W/Out Handle 1... ..... ..... .... ..........................
8 RC2, RC3 246614 Receptacle, Gfci 15/20a 2... .. .. .... .......................................
8 RC2, RC3 237722 Rcpt, Str Dx Grd 2p3w 20a 125v *520r 2... .. .... ..........................
9 ELECT, WORK 039046 Terminal, Pwr Output Black 2... . . .... .....................................
10 GRD 197203 Grounding Stud Assy, Brass 1... .... .... .... ....................................
11 237715 Control, Push/Pull Snapin 42.000 W/2.000 extension 1... .............. .... ..............
12 HOURMETER 227598 Gauge, Hour Meter/Idle Module 1... . . .... .................................
13 207073 Lever, Ignition Switch 1... .............. .... ..........................................
14 RC1 182954 Rcpt, Str 3p4w 50a 125/250v Flush Mtg *1450 1... .... .... .... ...................
15 188039 Cover, Receptacle W/Gasket 1... .............. .... ....................................
16 237615 Bezel 1... .............. .... ........................................................
17 202631 Boot, Circuit Breaker 1... .............. .... ...........................................
202630 Bracket, Mtg Ckt Breaker Cover 1.................... .... .................................
18 207077 Knob, Pointer 1.625 Dia Push On 1... .............. .... ................................
19 207074 Handle, Switch 1... .............. .... ................................................
* Recommended Spare Parts.
Optional
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
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Miller LJ450001H Instrukcja obsługi

Kategoria
Generatory mocy
Typ
Instrukcja obsługi
Niniejsza instrukcja jest również odpowiednia dla