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Eff w/LK450153L And Following
For OM-2240 (207 688 AA) And Following
TM-2240T 2014−10
Eff. w/Serial Number LK450153L
Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
Arc Welding Power Source
115/230/400/460 Volt Models W/Autoline®
Dynasty 200 SD, And DX
R
CE And Non-CE Models
Eff w/Serial Number LK450153L
TM-2240 Page 2
Dynasty 200 SD, DX
SECTION 1 − PARTS LIST
Figure 1-1. Main Assembly
805 464-C
. Hardware is common and
not available unless listed.
28
25
12
11
28
13
402 8
40
6
2
10
32
44
4
29
5
39
42
600
614
1
17
15
3
403
43
14
400
401
7
16
18
19
41
615
45
47
Eff w/Serial Number LK450153L
TM-2240 Page 3
Dynasty 200 SD, DX
Quantity
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 1-1. Main Assembly
1 Fig 1-2 PANEL, FRONT W/CMPNT 1... ........... ..... .......................................
2 Fig 1-3 PANEL, REAR W/CMPNT 1... ........... ..... ........................................
3 Fig 1-4 MAGNETICS SUBASSEMBLY 1... ........... ..... ....................................
4 Fig 1-5 WINDTUNNEL, W/COMPONENTS 1... ........... ..... ................................
5 Fig 1-7 BASE ASSY, 1... ........... ..... ....................................................
6 S1 244920 SWITCH,TGL 3PST 40A 600VAC SCR TERM WIDE TGL 1... .... .. ..... ............
7 210267 PLUG, W/LEADS SECONDARY GATE 1... .......... ..... .............................
8 PM1 204821 KIT, MODULE, INPUT/PRE−REGULATOR/INVERTER 1... ... .. ..... ...............
10 +196727 CABLE, POWER 10 FT 12GA 4C BLK/RED/WHT/GRNYEL 1... ......... ..... ..........
11 +209709 WRAPPER, 1... ......... ..... ....................................................
12 206108 HANDLE, RUBBERIZED CARRYING 1... .......... ..... ..............................
13 257270 STRAP, SHOULDER 1... .......... ..... .............................................
14 189782 INSULATOR, INTERCONNECT BOARD 1... .......... ..... ...........................
15 C7, C8 213974 CAPACITOR ASSY 1... .. ..... ..............................................
15 249635 CAPACITOR ASSY, (CE Only) (Eff w/MA490041L) 2... .......... ..... ...................
16 209980 PLUG, W/LEADS VFB, LIFT 1... .......... ..... ......................................
17 235494 PLUG, W/LEADS ARC STARTER 1... .......... ..... .................................
18 189768 PLUG, W/LEADS GAS 1... .......... ..... ...........................................
19 237565 CABLE, LEM W/PLUGS 1... .......... ..... ..........................................
25 210166 INSULATOR, WRAPPER 2... .......... ..... .........................................
28 203990 LABEL, WARNING GENERAL PRECAUTIONARY STATIC... .......... .....
(NON-CE MODELS) 2.............................. .............................................
28 179310 LABEL, GENERAL PRECAUTIONARY WORDLESS (CE MODELS) 2... .......... ..... ...
29 185835 LABEL, WARNING ELECTRIC SHOCK/EXPLODING PARTS... .......... .....
(NON-CE MODELS) 1.............................. .............................................
29 185836 LABEL, WARNING ELECTRIC SHOCK/EXPLODING PARTS... .......... .....
(CE MODELS) 1.............................. ..................................................
32 182826 LABEL, WARNING ELECTRIC SHOCK POWER CORD 1... .......... ..... ..............
39 C10 213911 CAPACITOR ASSY, CER DISC .0033 UF 3000 VAC... ... ... .....
W/TERMS 1.............................. .....................................................
40 C9 213912 CAPACIOTR, POLYE FILM .1 UF 1000 VDC... .... .. .....
W/TERMS 1.............................. .....................................................
41 215002 CLIP, SUPPORT PC MTG 2... .......... ..... ........................................
42 HD1 198028 TRANSDUCER, CURRENT 100A MODULE SUPPLY V +/− 15V 1... ... .. ..... ......
43 L4 208066 INDUCTOR, TOROID 5 AMP 180 UH,12 1... .... .. ..... ...........................
44 L5 237542 CORE, TOROIDAL .540 ID X .875 OD X .500 THK (CE ONLY) 1... .... .. ..... ........
45 L6 249472 CORE, TOROIDAL .551 ID X .870 OD X .500 THK LOW F
... .... .. .....
(CE ONLY) (Eff w/MA490041L) 1.............................. ....................................
46 L7 249747 CORE,FERRITE ROUND CABLE .201 ID CLAMP-ON EMI... .... .. .....
(CE ONLY) (Eff w/MA490041L) 1.............................. ....................................
47 210323 INSULATOR,WASHER INDUCTOR (Eff w/MB510007L) 1... .......... ..... .............
400 PC2 230183 CIRCUIT CARD ASSY, POWER INTERCONNECT 1.. .. .. ..... ..................
401 PC1 237562 KIT, FIELD CIRCUIT CARD INVERTER MAX / DYN 200 & PM 1.. .. .. ..... .......
402 PC10 247837 CIRCUIT CARD ASSY, BOOST CONTROL 1.. . . ..... ........................
403 PC9 230203 CIRCUIT CARD ASSY, INPUT FILTER (CE ONLY) 1.. .. .. ..... ..................
600 229333 SCREW, M10−1.5 X 20 HEX HD−PLN 8.8 PLD SEMS 2.. ......... ..... ...............
614 136343 SCREW, K50X 20 PAN HD−PHL STL PLD PT THREAD FORMING 2.. ......... ..... ....
615 229334 SCREW, M 5− .8 X 35 PAN HD−PHL STL PLD SEMS 2.. ......... ..... ................
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts.
Model and serial number required when ordering parts from your local distributor.
Eff w/Serial Number LK450153L
TM-2240 Page 4
Dynasty 200 SD, DX
Figure 1-2. Panel, Front w/Components
803 391-C
. Hardware is common and
not available unless listed.
6
5
4
17
3
1
604
400
7
603
14
13
12
2
602
9
15
11
16
8
Description
Part
No.
Dia.
Mkgs.
207 698
Item
No.
Figure 1-2. Panel Front w/Components (Figure 1-1 Item 1)
Quanti
ty
1 194242 PANEL, FRONT/REAR 1... .......... ..... ...........................................
2 210171 PANEL, FRONT LOWER 1... .......... ..... .........................................
3 244026 MEMBRANE, SWITCH CONTROL DYNASTY 200 SD 1... .......... ..... ..............
3 244027 MEMBRANE, SWITCH CONTROL DYNASTY 200 DX 1... .......... ..... ..............
4 230052 KNOB, .840 DIA X 6MM ID W/SPRING CLIP−4.5 MM FLAT 1... .......... ..... ..........
5 194243 DOOR, 1... .......... ..... .........................................................
6 199008 LABEL, DOOR 200 SD 1... .......... ..... ...........................................
6 199009 LABEL, DOOR 200 DX 1... .......... ..... ...........................................
7 RC1 189771 RECEPTACLE W/LEADS&PLUG, (14 PIN) 1... ... .. ..... .........................
8 202553 RECEPTACLE, TWIST LOCK (FEMALE) POWER 2... .......... ..... ...................
9 193649 FTG, GAS BARBED 1/4 TBG 5/8−18 FEMALE 1... .......... ..... ......................
9 193650 FTG, GAS BARBED 1/4 TBG 3/8−19 BSPP MALE (CE ONLY) 1... .......... ..... .......
11 185712 INSULATOR, BULKHEAD FRONT 2... .......... ..... .................................
12 185713 INSULATOR, BULKHEAD REAR 2... .......... ..... ..................................
13 229338 WASHER, DOMED LOAD .812 ID X 1.450 OD X .070 THK 2... .......... ..... ...........
14 185717 NUT, M20−1.5 1.00HEX .19H BRS LOCKING 2... .......... ..... .......................
15 185718 O−RING, 0.989 ID X 0.070 H 2... .......... ..... .....................................
16 186228 O−RING, 0.739 ID X 0.070 H 2... .......... ..... .....................................
17 235427 BUSHING, FLG M7X.75X.68, 1/2 INCH HEX 1... .......... ..... .......................
400 PC3 257008 Kit, Field Program Update Dyn/Max 200 1.. .. .. ..... ............................
602 166560 RING, RTNG EXT .500 SHAFT X .042 THK E STYLE BOWED 1.. ......... ..... .......
603 178548 TERMINAL, CONNECTOR FRICTION 1.. ......... ..... .............................
604 098691 STAND−OFF, NO 6−32 X .500 LG .250 HEX STL M&F 4.. ......... ..... ...............
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/Serial Number LK450153L
TM-2240 Page 5
Dynasty 200 SD, DX
Figure 1-3.Panel, Rear w/Components
803 392-A
. Hardware is common and
not available unless listed.
3
5
4
1
2
601
600
6
605
Figure 1-3. Panel, Rear w/Components (Figure 1-1 Item 2)
Quantity
Description
Part
No.
Dia.
Mkgs.
210 158
Item
No.
1 194242 PANEL, FRONT/REAR 1.................. .... .........................................
2 206053 PANEL, REAR LOWER 1.................. .... .........................................
3 210159 PANEL, REAR UPPER 1.................. .... .........................................
4 201155 BUSHING, STRAIN RELIEF .450/ .709 ID X1.608 MTG HOL 1.................. .... .........
5 193649 FTG, GAS BARBED 1/4 TBG 5/8-18 FEMALE (NON-CE MODELS) 1.................. .... ...
5 193650 FTG, GAS BARBED 1/4 TBG 3/8−19 BSPP MALE (CE MODELS) 1.................. .... ....
6 211165 BRACKET, HEATSINK SUPPORT 1.................. .... ................................
600 198245 NUT, CONDUIT .750 NPT PLD 1.388 OD X .150 THK 1................ .... ..............
601 166560 RING, RTNG EXT .500 SHAFT X .042 THK E STYLE BOWED 1................ .... ......
605 136343 SCREW, K50 X 20 PAN HD-PHL STL PLD THREAD FORMING 2................ .... ......
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/Serial Number LK450153L
TM-2240 Page 6
Dynasty 200 SD, DX
Figure 1-4. Magnetics Assembly w/Components
803 427-D
. Hardware is common and
not available unless listed.
13
14
9
12
15
8
17
4
19
603
613
1
609
7
3
17
21
617
600
2
400
611
11
6
23
19
22
Figure 1-4. Magnetics Assembly w/Components (Figure 1-1 Item 3)
Quanti
ty
Description
Part
No.
Dia.
Mkgs.
Item
No.
1 195649 PANEL, PLENUM 1... .......... ..... ...............................................
2 189785 INSULATOR, HF COIL 1... .......... ..... ...........................................
3 FM1 239380 FAN, MUFFIN 24VDC 3200 RPM 141 CFM 4.125 MTG HOLES 1... ... .. ..... ......
4 GS1 238805 VALVE, 24VDC 2WAY 125 P.S.I. CUSTOM PORT .054 ORF W/FRICT 1... ... .. .....
6 CR1 198549 RELAY, ENCL 24VDC SPST 35A/300VAC 4PIN FLANGE MTG 1... ... .. ..... .......
7 112863 FTG, HOSE BRS BARBED M 1/4 TBG X 5/8−18 SAE FLARE 1... ........... ..... ........
8 Z1 189790 ASSY, OUTPUT INDUCTOR 1... .... .. ..... ......................................
9 L2 210599 COIL, INDUCTOR 9T 1... .... .. ..... ............................................
11 T1 209693 XFMR, HF LITZ/LITZ W/BOOST 1... .... .. ..... ..................................
12 109056 CORE, FERRITE E 2.164 LG X 1.094 HIGH X .826 WIDE 1... .......... ..... ............
13 196512 BRACKET, INDUCTOR MOUNTING 1... .......... ..... ...............................
14 196514 GASKET, INDUCTOR MOUNTING 1... .......... ..... ................................
15 200385 BRACKET, MTG HF 1... .......... ..... .............................................
17 210610 HOSE, NPRN BRD NO 1 X .250 ID X 12.250 2... .......... ..... .......................
19 231208 CONNECTOR, FASTON 1/4 RING W/75 DEG BEND 2... .......... ..... ................
Eff w/Serial Number LK450153L
TM-2240 Page 7
Dynasty 200 SD, DX
Figure 1-4. Magnetics Assembly w/Components
(Figure 1-1 Item 3) (Continued)
Quantity
Description
Part
No.
Dia.
Mkgs.
Item
No.
22 T2 233191 COIL XFMR, COUPLING 1... .... .. ..... .........................................
23 237554 INSULATOR, XFMR 1... .......... ..... .............................................
400 PC7 235476 CIRCUIT CARD ASSY, ARC STARTER 1.. .. .. ..... ............................
600 199538 GROMMET, SCR NO 8/10 PANEL HOLE .281 SQ .250 HIGH 2.. ......... ..... .........
603 057357 BUSHING, SNAP−IN NYL .937 ID X 1.125 MTG HOLE 2.. ......... ..... ..............
609 137761 NUT, 750NPT 1.31HEX .27H NYL BLK 1.. ......... ..... ............................
611 136343 SCREW, K50X 20 PAN HD−PHL STL PLD PT THREAD FORMING 2.. ......... ..... ....
613 212167 STANDOFF, NO 8−32 X .625 LG .250 NYL HEX FEM THREADED 2.. ......... ..... ....
617 170647 BUSHING, SNAP−IN NYL 1.312 ID X 1.500 MTG HOLE 2.. ......... ..... .............
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/Serial Number LK450153L
TM-2240 Page 8
Dynasty 200 SD, DX
Figure 1-5. Windtunnel w/Components
803 425-A
. Hardware is common and
not available unless listed.
2
8
6
7
10
4
1
602
12
11
14
13
Figure 1-5. Windtunnel w/Components (Figure 1-1 Item 4)
Quantity
Description
Part
No.
Dia.
Mkgs.
210 162
Item
No.
1 195645 BRACKET, HEATSINK REAR 1... .......... ..... .....................................
2 210264 BRACKET, FRONT HEATSINK MTG 1... .......... ..... ..............................
4 232857 RAIL, HEAT SINK 2... .......... ..... ...............................................
6 +209949 HEAT SINK, PRIMARY 1... ......... ..... ...........................................
7 232851 HEAT SINK, SECONDARY ASSEMBLY 1... .......... ..... ............................
8 L1 189787 INDUCTOR, INPUT 1... .... .. ..... ..............................................
10 211169 RAIL, HEAT SINK 2... ........... ..... ...............................................
11 L3 210568 COIL, INDUCTOR 14T 1... .... .. ..... ...........................................
12 109056 CORE, FERRITE E 2.164 LG X 1.094 HIGH X .826 WIDE 1... .......... ..... ............
13 196512 BRACKET, INDUCTOR MOUNTING 1... .......... ..... ...............................
14 196514 GASKET, INDUCTOR MOUNTING 1... .......... ..... ................................
602 154408 BUSHING, SNAP-IN NYL .562 ID X .875 MTG HOLE CENT 1.. ......... ..... .........
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/Serial Number LK450153L
TM-2240 Page 9
Dynasty 200 SD, DX
Figure 1-6. Heat Sink, Secondary Assembly
803 426-D
. Hardware is common and
not available unless listed.
12
11
6
8
5
4
1
2
7
10
9
Figure 1-6. Heat Sink, Secondary Assembly(Figure 1-5 Item 7)
Quantity
Description
Part
No.
Dia.
Mkgs.
232 851
Item
No.
1 209984 HEAT SINK, SECONDARY 1... .......... ..... .......................................
2 D1,D2 212037 KIT, DIODE ULTRA−FAST RECOVERY 1... .. . ..... ............................
4 RT1 211124 THERMISTOR, NTC 30K OHM @ 25 DEG C 18IN LEAD #8 1... ... ... ..... ..........
5 PM2,PM3 213179 TRANSISTOR, IGBT KIT 2... ..... .........................................
6 210278 BUS BAR, POSITIVE 2... .......... ..... ............................................
7 199952 DIODE, POWER MODULE 50 AMP 600 V 1PH FAST RECOVE 1... .......... ..... .......
8 239381 BUS BAR, NEGITIVE 1... .......... ..... ............................................
9 210279 BUS BAR, OUTPUT 2... .......... ..... .............................................
10 PC11 230195 CIRCUIT CARD ASSY, DIODE SNUBBER 1... .. . ..... .........................
11 PC6 ♦230199 CIRCUIT CARD ASSY, IGBT SNUBBER 1... ... . ..... ...........................
12 218 597 CLIP, SUPPORT IGBT GATE DRIVER 2... .......... ..... ............................
♦For models prior to Serial No. LE200084, order kit 220 384 (kit contains PC board 207826 and clips 220384).
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/Serial Number LK450153L
TM-2240 Page 10
Dynasty 200 SD, DX
Figure 1-7. Base Assembly
803 394−A
. Hardware is common and
not available unless listed.
1
2
3
Figure 1-7. Base Assembly (Figure 1-1 Item 5)
Quanti
ty
Description
Part
No.
Dia.
Mkgs.
207 689
Item
No.
1 207255 BASE 1.................. .... ........................................................
2 239388 BUMPER, RBR .875 OD x .188 ID x .39 HIGH RECESSED 4.................. .... .........
3 211478 INSULATOR, BASE 1.................. .... ............................................
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/Serial Number LK450153L
TM-2240 Page 11
Dynasty 200 SD, DX
Notes
Work like a Pro!
Pros weld and cut
safely. Read the
safety rules at
the beginning
of this manual.
-
1
-
2
-
3
-
4
-
5
-
6
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7
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8
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9
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10
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