Eff w/LK321140N And Following
For OM-225 757 Revision B And Following
TM-225 758F 2011−07
Processes
Description
Multiprocess Welding
Arc Welding Power Source
MIG (GMAW) Welding
SHOPMATE 300 DX
File: MIG (GMAW)
Visit our website at
www.MillerWelds.com
Eff w/LK321140N And Following
TM-225 758 Page 3Shopmate 300 DX
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 9-1. Main Assembly
Quantity
1 +240 904 Cover, 1... ......... .. .............................................................
2 231 983 Label, Warning General Precautionary (En/Sp) 1... .......... .. ..........................
3 Z1 241 217 Output Inductor Assy 1... .... .. .. ................................................
4 SR1 225 167 Rectifier, SI 1ph 240 Amp 400 PIV 60% Duty Cycle 1... ... .. .. ......................
5 Rt1 199 798 Thermistor, NTC 30k Ohm @ 25 Deg C 1... ... .. .. ................................
6 R1 188 067 Resistor, WW Fxd 100 W 200 Ohm w/Clips 1... .... .. .. ............................
7 PC1 232 696 Circuit Card Assy, Control 1... ... .. .. ............................................
8 PC3 239 455 Circuit Card Assy, Receptacle 4... ... .. .. ........................................
9 134 201 Stand−off Support, Pc Card .312/.375w/Post&lock .43 6... .......... .. ...................
10 204 310 Stand−off, No 6−32 x .437 Lg .250 Hex Al M&f 4... .......... .. ..........................
11 Figure 9-4 Panel, Rear 1... ........ .. ........................................................
12 +224 057 Panel, Side 2... ......... .. ........................................................
13 231 984 Label, Warning Electric Shock And Incorrect Input 1... .......... .. .......................
14 HD1 168 829 Transducer, Current 1000A Module Max Open Loop 1... ... .. .. .....................
PLG15 115 094 Housing Plug+Skts (Service Kit) 1........ .. ......................................
15 242 559 Base 1... .......... .. ..............................................................
16 Figure 9-2 Panel, Front 1... ........ .. ........................................................
17 153 980 Label, Link Arr Pri V 200/230 Model 1... .......... .. ...................................
17 144 916 Label, Link Arr Pri V 230/460/575 Model 1... .......... .. ...............................
18 TE1 225 769 Term Assy, Pri 1ph 2V w/Mtg Bkts 200/230 Model 1... ... .. .. .......................
18 TE1 187 575 Term Assy, Pri 1ph 3V w/Mtg Bkts 230/460/575 Model 1... ... .. .. ...................
19 T1 240 908 Xfmr, Power Main 200 (208)/230 Model 1... .... .. .. ................................
19 T1 240 910 Xfmr, Power Main 230/460/575 Model 1... .... .. .. .................................
20 Figure 9-3 Assembly, IGBT/Capacitor 1... ........ .. ...........................................
21 240 890 Frame, Lifting 1... .......... .. ......................................................
22 026 627 Gasket, Lifting Eye Cover 1... .......... .. ............................................
23 240 905 Center Baffle 2... .......... .. .......................................................
+When ordering a component originally displaying a precautionary label, the label should also be ordered.
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/LK321140N And Following
TM-225 758 Page 4 Shopmate 300 DX
804 354-C
. Hardware is common and
not available unless listed.
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Figure 9-2. Panel, Front w/Components
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 9-2. Panel, Front w/Components
Quantity
1 240 902 Panel, Front 1... .......... .. ........................................................
2 NEG 097 416 Terminal, Pwr Output Black 1... ... . .. ...........................................
3 C3,C4 128 750 Capacitor, Cer Disc .1 uf 500 VDC w/Terms 2... .. . .. ............................
4 073 756 Stand−off, No 6−32 X .625 Lg .250 Hex Al Fem 1... .......... .. ........................
5 PC2 237 778 Circuit Card Assy, Front Panel & Display w/Program 1... ... .. .. .....................
PLG3 115 091 Housing Plug+Skts (Service Kit) 1........ . .. ......................................
PLG10,.......
PLG20 131 054 Housing Rcpt+Skts (Service Kit) 2.. ......................................
6 POS 097 421 Terminal, Pwr Output Red 1... ... . .. ............................................
7 RC10 190 363 Rcpt w/Skts (Service Kit) 10 Skt 1... .. . .. ......................................
8 CB1 183 492 Supplementary Protector, Man Reset 1P 10A 250VAC 1... ... .. .. ...................
9 RC14 143 976 Rcpt w/Skts (Service Kit) 14skt 1... .. . .. .......................................
10 181 169 Spacer, Output Stud 2... .......... .. .................................................
11 179 848 Boot, Positive Output Stud 1... .......... .. ...........................................
12 180 735 Washer, Output Stud 2... .......... .. ................................................
13 180 732 Boot, Negative Output Stud 1... .......... .. ..........................................
14 174 991 Knob, Pointer 1.250 Dia X .250 ID w/Spring Clip−.21 3... .......... .. ....................
15 179 851 Knob, Pointer 1.670 Dia X .250 ID Push On w/Spring 1... .......... .. ....................
16 224 228 Label, Nameplate 1... .......... .. ...................................................
17 S1 128 755 Switch, Tgl DPST 40A 600VAC Scr Term Wide Tgl (Prior to LK470543N) 1... .... .. .. ...
17 S1 246 667 Switch, Tgl DPST 50A 600VAC Scr Term Wide Tgl... .... .. ..
(Eff w/LK470543N thru MB050304N) 1..................................
17 S1 250 006 Switch, Tgl DPST 40A 600VAC Scr Term Wide Tgl (Eff w/MB050305N) 1... .... .. .. ....
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/LK321140N And Following
TM-225 758 Page 5Shopmate 300 DX
242 931-A
. Hardware is common and
not available unless listed.
1
2
Figure 9-3. IGBT/Capacitor Assembly
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 9-3. IGBT/Capacitor Assembly
Quantity
241 054 Assembly, IGBT/Capacitor (Including) 1................ .. .................................
1 C1,C2 222 654 Capacitor, Elctlt 35000 uf 100 VDC 3.00 Dia Studmnt 2... .. . .... ..................
2 242 892 Assembly, IGBTs/Heatsink (Service) 1... .......... .... .................................
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Eff w/LK321140N And Following
TM-225 758 Page 6 Shopmate 300 DX
804 356-A
1
2
3
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5
6
. Hardware is common and
not available unless listed.
Figure 9-4. Panel, Rear w/Components
Description
Part
No.
Dia.
Mkgs.
Item
No.
Figure 9-4. Panel, Rear w/Components
Quantity
1 FM 208 402 Motor, 1/12hp 230V 1550 RPM 50/60Hz .83A (Prior To MA050023N) 1... ... .. .. ......
1 FM 237 398 Motor, 1/12hp 230V 1550 RPM 50/60Hz .83A (Eff w/MA050023N) 1... ... .. .. .........
2 124 274 Bracket, Mtg Fan Motor 1... .......... .. ..............................................
3 180 165 Blade, Fan 14.000 3wg 28deg .375 Bore Ccw Gal 1... .......... .. .......................
4 173 283 Chamber, Plenum 14 In 1... .......... .. ..............................................
5 204 903 Panel, Rear 1... .......... .. ........................................................
6 604 102 Conn, Clamp Cable 1.000 1... .......... .. ............................................
*Recommended Spare Parts.
To maintain the factory original performance of your equipment, use only Manufacturer’s Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
PRINTED IN USA © 2011 Miller Electric Mfg. Co.
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters −
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
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