Dometic MCS5, MSC10, MSC15 Instrukcja instalacji

Marine Air Conditioner

Installation Manual . . . . . . . . . . . . . . .9

Bootsklimaanlage

Montageanleitung. . . . . . . . . . . . . . .33

Marine Climate System

Instructions de montage. . . . . . . . . .60

Marine Climate System

Instrucciones de montaje . . . . . . . . .85

Marine Climate System

Indicazioni di montaggio. . . . . . . . . 111

Marine Climate System

Montagehandleiding . . . . . . . . . . .136

Klimatanläggning för båtar

Monteringsanvisning . . . . . . . . . . .161

Судовой кондиционер

Инструкция по монтажуv 185

System klimatyzacji łodzi

Instrukcja montażu . . . . . . . . . . . 212

Lodní klimatizace

Návod k montáži . . . . . . . . . . . . 238

Lodné klimatizačné zariadenie

Návod na montáž . . . . . . . . . . . . . .263

EN

DE

FR

ES

IT

NL

SV

RU

PL

CS

SK

Marine Climate

System

MCS5, MCS10,

MCS15

MCS5, MCS10, MCS15

2

1

11

2

10

9

8

7

6

5

4

3

1

3

MCS5, MCS10, MCS15

D

B

A

25 mm

51 mm

E

C

1

2

10

11

12

3

4

5

6

7

I

9

8

III

II

2

MCS5, MCS10, MCS15

4

1

2

3

4

5

3

V

H

3B

6

7

3A

3B

1

2

4

5

4

5

MCS5, MCS10, MCS15

1

2

3

4

5

6

7

8

9

7

4

3

2

1

5

6

7

4

3

2

1

A

B

C

D

5

6

7

4

3

1

10

5

MCS5, MCS10, MCS15

6

1

2

3

4

5

6

8

7

9

10

11

12

13

6

A

2

3

4

6

7

8

9

10

11

1

12

14

15

16

17

18

20

13

19

5

9

7

MCS5, MCS10, MCS15

gn

sw

or

gn/ge gn

bl

sw

br

rt

ws/sw ge

sw

ws

sw

or

br

ws

ALT.

L1

CHF

N/L2

GND

N/L2 L1

OPT

SR

C

GND

AIR OAT

JP3

PRESSURE

SWITCHES

JP1

SERVICE/H2O DISPLAY

LOW HIGH

J-4

L1

N/L2

COMP L2

FAN L2

PUMP L2

PUMP L1

COMP L1

VALVE L1

FAN L1

J-2J-5J-3

1

10 9

11

12

13

14

87

5

3

4

6

2

8

MCS5, MCS10, MCS15

8

BL BR GE GN OR RT SW WS

DE Blau Braun Gelb Grün Orange Rot Schwarz Weiß

EN Blue Brown Yellow Green Orange Red Black White

FR Bleu Marron Jaune Vert Orange Rouge Noir Blanc

ES Azul Marrón Amarillo Verde Naranja Rojo Negro Blanco

IT Blu Marrone Giallo Verde Arancione Rosso Nero Bianco

NL Blauw Bruin Geel Groen Oranje Rood Zwart Wit

SV Blå Brun Gul Grön Orange Röd Svart Vit

RU Синий

Коричне-

вый

Желтый Зеленый

Оранже-

вый

Красный Черный Белый

PL Niebieski Brązowy Żółty Zielony

Pomarań-

czowy

Czerwony Czarny Biały

CS Modrá Hněda Žlutá Zelená Oranžová Červená Černá Bílá

SK Modrá Hnedá Žltá Zelená Oranžová Červená Čierna Biela

EN

9

MCS5, MCS10, MCS15 Notes on Using the Manual

Please read this instruction manual carefully before starting the appliance and

keep it in a safe place for future reference. If you pass on the appliance to

another person, hand over this operating manual along with it.

Contents

1 Notes on Using the Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

2 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

3 Target Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

4 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

5 Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

6 Technical Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

7 Unpacking and Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

8 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

9 Connecting the Marine Climate System . . . . . . . . . . . . . . . . . . . .29

10 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

11 Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

12 Troubleshooting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

13 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

14 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

15 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

1 Notes on Using the Manual

!

A

I

➤ Action: This symbol indicates that action is required on your part. The

required action is described step-by-step.

WARNING!

Safety instruction: Failure to observe this instruction can cause fatal

or serious injury.

CAUTION!

Safety instruction: Failure to observe this instruction can lead to injury.

NOTICE!

Failure to observe this instruction can cause material damage and

impair the function of the product.

NOTE

Supplementary information for operating the product.

EN

Safety Instructions MCS5, MCS10, MCS15

10

✓ This symbol describes the result of an action.

Fig. 1 5, page 3: This refers to an element in an illustration. In this case,

item 5 in figure 1 on page 3.

2 Safety Instructions

The manufacturer accepts no liability for damage in the following cases:

 Faulty assembly or connection

 Damage to the product resulting from mechanical influences and

excess voltage

 Alterations to the product without express permission from the manu-

facturer

 Use for purposes other than those described in the operating manual

2.1 General Safety

!

WARNING!

 Danger of electrocution!

The units are AC voltage components, running on 230 V~.

 Electrical shock hazard!

Disconnect voltage at main panel or power source before opening any

cover.

Failure to comply may result in injury or death.

 To minimize the hazard of electrical shock and personal injury, this

component must be effectively grounded.

 This system does not meet requirements for ignition protection. Do not

install in spaces containing gasoline engines, tanks, LPG/CPG cylin-

ders, regulators, valves or fuel line fittings.

Failure to comply may result in injury or death.

 Do not terminate condensate drain line

– within 1 m of any outlet of engine or generator exhaust systems,

– in a compartment housing of an engine or generator,

– in a bilge, unless the drain is connected properly to a sealed con-

densate or shower sump pump.

EN

11

MCS5, MCS10, MCS15 Target Group

Failure to comply may allow bilge or engine room vapors to mix with

the air conditioners return-air and contaminate living areas which

may result in injury or death.

 In order to prevent the ingress of carbon monoxide (CO) or other

harmful vapors, a trap should be installed in the condensate drain

line(s).

 Installation and servicing of this system can be hazardous due to

system pressure and electrical components.

 Place a fire extinguisher close to the work area.

 Never install your air conditioner in the bilge or engine room areas.

 Ensure that the selected location is sealed from direct access to bilge

and/or engine room vapors.

!

CAUTION!

 Wear safety glasses and work gloves.

A

NOTICE!

 Attach the air conditioner unit to a solid level platform with the four

mounting brackets provided.

2.2 Safety Handling Electrical Cables

!

CAUTION!

 Attach and lay the cables in such a manner that they cannot be tripped

over or damaged.

A

NOTICE!

 Use cable ducts to lay cables through walls with sharp edges.

 Do not lay loose or bent cables next to electrically conductive

materials (metal).

 Do not pull on the cables.

3Target Group

The instructions in this manual are intended for qualified personnel at

workshops who are familiar with the guidelines and safety precautions to

be applied.

EN

Scope of Delivery MCS5, MCS10, MCS15

12

4Scope of Delivery

I

4.1 Marine Climate System MCS5

MCS5 (part no. 207315007)

Duct Kit

Seawater Kit

Spare Parts

NOTE

Each unit includes a condensate hose barb assembly with 4 mounting

brackets.

Part number Quantity Description

201315004 1 Marine Climate System MCS5

222000226 1 Control panel

293049297 1 Electrical box

4160066 1 Electrical harness

225600018 1 Seawater and Duct Kit (see below)

Part number Quantity Description

226600014 3.8 m Ducting, insulated

217316016 1 Supply-air grille 4x4", 102 x 102 mm

217316015 1 Return-air grille 10x8", 254 x 203 mm, anodized

Part no. Quantity Description

334220 1 Thru-hull, 5/8", plastic

226000006 7.6 m Seawater Hose, 5/8"

335120 3 PVC adapter, 1/2" MPT x 1/2" HB

335080 2 PVC adapter, 1/2" FPT x 1/2" HB

225600021 1 Strainer, 1/2", with bracket 1/2" FPT

1010044 1 Seawater pump PLL250 (100–240 V~, 50/60 Hz)

369617 17 Hose clamps, thin

330482 1 Ball valve, 1/2", bronze

369699 1 Speed scoop, 1/2", bronze

Part number Description

291049003 Hose barb assembly

291850154 Mounting bracket

235000500 Filter

EN

13

MCS5, MCS10, MCS15 Scope of Delivery

4.2 Marine Climate System MCS10

MCS10 (part no. 207400308)

Duct Kit

Seawater Kit

Spare Parts

Part number Quantity Description

207400207 1 Marine Climate System MCS10

222000226 1 Control panel

293049374 1 Electrical box

4160066 1 Electrical harness

207415581 1 Seawater and Duct Kit (see below)

Part number Quantity Description

226600015 3.8 m Ducting, insulated

217316044 1 Supply-air grille 10x6", 254 x 153 mm

217316017 1 Return-air grille 14x10", 356 x 254 mm

Part no. Quantity Description

334220 1 Thru-hull, 5/8", plastic

226000049 7.6 m Seawater Hose, 5/8"

335120 3 PVC adapter, 1/2" MPT x 1/2" HB

335080 2 PVC adapter, 1/2" FPT x 1/2" HB

225600021 1 Strainer, 1/2", with bracket 1/2" FPT

334002 1 Seawater pump PML250 (220 V~, 50/60 Hz)

369617 17 Hose clamps, thin

330482 1 Ball valve, 1/2", bronze

369699 1 Speed scoop, 1/2", bronze

Part number Description

298001310 Hose barb assembly

298001194 Mounting bracket

235000507 Filter

EN

Proper Use MCS5, MCS10, MCS15

14

4.3 Marine Climate System MCS15

MCS15 (part no. 207315019)

Duct Kit

Seawater Kit

Spare Parts

5 Proper Use

The Marine Climate System is an air conditioning system designed for

use on boats or yachts. It can cool down or warm up the interior of the

boat or yacht.

Part number Quantity Description

201315017 1 Marine Climate System MCS15

222000226 1 Control panel

293049298 1 Electrical box

4160066 1 Electrical harness

225600025 1 Seawater and Single Duct Kit (see below)

Part number Quantity Description

226600015 3.8 m Ducting, insulated

217316041 1 Supply-air grille 10x8", 254 x 203 mm

316017 1 Return-air grille 14x10", 356 x 254 mm

Part no. Quantity Description

334220 1 Thru-hull, 5/8", plastic

226000006 7.6 m Seawater Hose, 5/8"

335120 3 PVC adapter, 1/2" MPT x 1/2" HB

335080 2 PVC adapter, 1/2" FPT x 1/2" HB

225-600021 1 Strainer, 1/2", with bracket 1/2" FPT

1010046 1 Seawater pump PLL500 (220–240 V~ 50/60 Hz)

369617 17 Hose clamps, thin

330482 1 Ball valve, 1/2", bronze

369699 1 Speed scoop, 1/2", bronze

Part number Description

291049003 Hose barb assembly

291850154 Mounting bracket

235000507 Filter

EN

15

MCS5, MCS10, MCS15 Technical Description

6 Technical Description

The Marine Climate System marine air conditioner is designed to be

run on 230 V~.

The Marine Climate System kit contains the air conditioning unit and

these components:

 Control panel

 Ducting

 Supply-air grille

 Return-air grille

 Seawater pump

 Strainer

 Speed scoop thru-hull

 Overboard fitting

 Seawater hose

 Fittings for pump and strainer

The system is a seawater cooled air conditioning system.

6.1 Components of the Marine Climate System

Item in

fig. 1, page 2

Description

1 Duct ring

2 Rotary compressor

3 Condensate drain (one of multiple locations shown)

4 Electrical box

5 Mounting bracket

6Base pan

7 Plugged hole (optional condensate drain location)

8 Blower assembly

9 Screws (remove to rotate blower)

10 Condenser coil (seawater outlet)

11 Evaporator coil

EN

Unpacking and Inspection MCS5, MCS10, MCS15

16

7 Unpacking and Inspection

➤ Check all items against the packing list to ensure all cartons have

been received.

➤ Move units in the normal “up" orientation as indicated by the arrows

on each carton.

➤ Examine cartons for shipping damage, removing the units from the

cartons if necessary.

➤ If the unit is damaged, the carrier should make the proper notation on

the delivery receipt acknowledging the damage.

8Installation

!

 Plan all connections which must be made including

– ducting,

– condensate drain,

– seawater in and out,

– electrical power connections,

– location of control,

– seawater pump placement,

to assure easy access for routing and servicing.

I

CAUTION! Danger of injury

The system may only be installed by qualified personnel from a special-

ist company. The following information is intended for technicians who

are familiar with the guidelines and safety precautions to be applied.

NOTE

Review the following guidelines prior to and after installation.

EN

17

MCS5, MCS10, MCS15 Installation

8.1 Spacing Allowances and Unit Dimensions

Key to fig. 2, page 3:

I

Space allowances (fig. 2, page 3)

The following space allowances should be considered when mounting

the unit:

 Allow a minimum of 152 mm around the perimeter of the unit in the

area of the seawater and condensate drain piping (1).

 Allow a minimum of 76 mm of air space in front of the evaporator coil

for the return-air intake if it is adjacent to a bulkhead (2).

 For flexible ducting connection (10) and for clearance needed behind

the supply-air grille

– allow 51 mm for the duct ring,

– allow 25 mm for the duct bend radius and

– add diameter of the ducting to get the total clearance distance.

 Allocate enough space for installation and serviceability.

Item Description

1 Space allowance for return-air intake

(if adjacent to bulkhead)

2 Space allowance for seawater piping

3 Evaporator and condenser coil

4 Duct ring

5 Electric box

6 Rotary compressor

7 Refrigent connection

(allow space for access)

8Seawater in

9 Seawater out

10 Total minimum clearance

11 Standard blower position as shipped

12 Possible drain position

NOTE

The blower and duct ring can be positioned either vertically or

horizontally; fig. 2, page 3 shows a Marine Climate System MCS5 with

blower rotated to vertical position.

EN

Installation MCS5, MCS10, MCS15

18

Unit dimensions (fig. 2, page 3)

 I: Top view

 II: Side view

 III: Back view

8.2 Condensate Drains

!

The following guidelines should be followed during the installation of the

condensate drains:

 Do not route condensate drains to the bilge.

 Run the condensate drain line downward from the unit to a suitable

drain location.

 The condensate drain line should have a trap.

For installation of the condensate drain (fig. 3, page 4):

➤ Remove the aft facing watertight plug from the base pan (4) of the air

conditioning unit.

➤ Slip the solid washer (2) and the liquid-seal washer (3) onto the PVC

fitting (1) in that order.

➤ Connect the PVC fitting (1) through the exposed hole in the base

pan (4) with the locking nut (5).

➤ Securely tighten with two wrenches to provide a proper seal.

Unit Capacity

MCS5 MCS10 MCS15

mm mm mm

A – Duct Size 102 153 153

B – Base Depth 204 254 254

C – Overall Depth 229 248 268

D – Width 407 552 559

E – Height 286 343 343

WARNING!

Do not terminate condensate drain line

 within 0.9 m of any outlet of engine or generator exhaust systems,

 in a compartment housing of an engine or generator,

 in a bilge, unless the drain is connected properly to a sealed

condensate or shower sump pump.

Failure to comply may allow bilge or engine room vapors to mix with the

air conditioners return-air and contaminate living areas which may result

in injury or death.

EN

19

MCS5, MCS10, MCS15 Installation

➤ Attach a 5/8" (16 mm) I.D. reinforced hose to the hose barb and

secure with stainless steel hose clamps.

➤ Install the condensate drain hose downhill from the unit and aft to a

sump.

The hose should have a trap.

I

➤ Test the installation by pouring one liter of water into the pan and

checking for good flow.

8.3 Blower Assembly

Horizontal or vertical supply-air discharge may be achieved by rotating

the blower (fig. 4 1, page 4). Rotate the blower to allow the most direct

flow of air to the supply-air grille

8.3.1 MCS5

➤ Remove wire tie holding blower wire harness to base pan and/or

adjacent harness.

➤ Remove and save the 7 screws (fig. 4 5, page 4) holding the blower

plate to the evaporator shroud.

➤ Rotate the blower 90° so the discharge is in the vertical position and

aimed upward.

➤ Reinstall the 7 screws to hold the blower plate to the evaporator

shroud.

➤ Make sure the power wire is repositioned so it will not catch on any-

thing during or after installation.

✓ The vertical rotation is complete.

NOTE

 Two drain fittings may be used and the hoses teed together provided

there is a minimum 51 mm drop from the bottom of the base pan to

the tee connection.

 Consideration should be given to installing a trap in the condensate

drain line(s) so that normal discharge of condensate can fill the trap

and prevent the ingress of carbon monoxide (CO) or other potentially

harmful vapors.

EN

Installation MCS5, MCS10, MCS15

20

8.3.2 MCS10

The auxiliary vertical-support bracket must be used when the blower is

vertical or unit damage will occur, voiding the warranty.

➤ Remove and discard the 2 self-tapping screws that attach the blower

to the drain pan.

➤ Remove wire tie holding blower wire harness to base pan and/or

adjacent harness.

➤ Remove and save the 7 screws (fig. 4 5, page 4) holding the blower

plate to the evaporator shroud.

➤ Rotate the blower 90° so the discharge is in the vertical position and

aimed upward.

➤ Reinstall the 7 screws to hold the blower plate to the evaporator

shroud.

➤ Locate the auxilliary vertical support bracket (fig. 4 3A and 3B,

page 4) attached to the pan.

➤ Remove and save the 2 screws (fig. 4 2, page 4) in the end A

(fig. 4 3A, page 4).

➤ Remove and save the 2 self-tapping screws (fig. 4 4, page 4) that at-

tach blower to drain pan.

➤ Using the 2 screws you just removed from the end A, mount the end A

to the inside of the pan (fig. 4 6, page 4).

I

➤ Using 2 of the self-tapping screws you just removed, mount the end B

(fig. 4 3B, page 4) of the bracket to the blower housing (fig. 4 7,

page 4).

➤ Make sure the power wire is repositioned so it will not catch on any-

thing during or after installation.

✓ The vertical rotation is complete.

NOTE

Self-tapping screws will drill their own pilot holes if a screw gun is used,

but if pilot holes are necessary, utilize a 0.5 mm drill bit with a drill stop

or other method to block the drill bit from going deeper than 6 mm into

the blower housing, as the fan blade will be damaged.

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