Construction
Automotive
Industry
120 VAC INPUT
FOUR ZONE SWITCHING RELAY
120 VAC CIRCULATORS
ZC
INPUT
120 VAC
ZONE1
ZONE2
ZONE3
SR 504-4
FUSE
6 AMP
FUSE
6 AMP
FUSE
6 AMP
FUSE
6 AMP
FUSE
6 AMP
PRIORITY
120 VAC
ZR
H H N H N H N H N H N H
ZONE4
ZONE 2
POWER
ZONE 1
ZONE 3
ZONE 4
LED
INDICATORS
TO: "ZC"
TO: "ZR"
ON BOILER
ZONE 1 ZONE 2 ZONE 3 ZONE 4
THERMOSTATS
X X R W R W R W R W
ISOLATED
END
SWITCH
THERMOSTATS (24 VAC)
ZONE 4
PRIORITY
OFF
ON
PRIORITY
24 VAC
COM
See NOTE
www.rehau.com
Operation: When any thermostat calls for heat, the appropriate circulator is energized
and the isolated end switch (X and X) will start the boiler.
Priority Operation: When zone 4 is switched to the priority setting and is actuated, all
other zones will stop operation until zone 4 is satised. When zone 4 is not switched to
priority, all zones will operate independently.
Priority Protection Operation: When the priority switch is set to ON, and if the
priority zone calls continuously for more than one hour, power is returned to all the
other zones, allowing each zone to function independently. Once the priority zone is
satised, the control’s auto-reset is activated and the priority zone is again allowed to
have priority for up to one hour starting from when it calls next.
Jumper Placement: The jumper should be placed between terminals ZC and ZR.
Connect the isolated end switch to the aquastat control on the boiler.
Power Input: Connect 120 volt ac power input to terminals N and H. Neutral wire to
terminal N. Hot wire to terminal H.
Note: Resistor (1K Ω, 1/2W) may be needed between W and C terminals for power-
stealing thermostats. This does not apply to any REHAU thermostat.
Operation: When any thermostat calls for heat, the boiler is given a signal to start.
The appropriate circulator is energized only when the boiler temperature is above the
set low limit.
Priority Operation: When zone 4 is switched to the priority setting and is actuated, all
other zones will stop operation until zone 4 is satised. When zone 4 is not switched to
priority, all zones will operate independently.
Priority Protection Operation: When the priority switch is set to ON, and if the
priority zone calls continuously for more than one hour, power is returned to all the
other zones, allowing each zone to function independently. Once the priority zone is
satised, the control’s auto-reset is activated and the priority zone is again allowed to
have priority for up to one hour starting from when it calls next.
Jumper Placement: REMOVE the jumper between terminals ZC and ZR. Connect
terminal ZC to ZC on the aquastat control. Connect terminal ZR to ZR on the aquastat
control. Conrm polarity is consistent between boiler aquastat and switching relay.
Power Input: Connect 120 volt ac power input to terminals N and H. Neutral wire to
terminal N. Hot wire to terminal H.
WARNING: When using Alternative Wiring diagram, wiring instructions must
be followed so power originates from the boiler aquastat. Failure to follow these
wiring instructions may result in a secondary source of power being connected
to the boiler that may activate it under certain circumstances, causing injury or
death.
INSTRUCTIONS FOR 4 ZONE PUMP RELAY CONTROL
ARTICLE NO. 298756-001
For Cold Start Boiler Application For Tankless Coil Boiler Application (Alternative Wiring)
For updates to this publication, visit na.rehau.com/resourcecenter
The information contained herein is believed to be reliable, but no representations, guarantees or warranties of any kind are made as to its accuracy, suitability for particular applications or the results to be obtained therefrom. Before
using, the user will determine suitability of the information for user’s intended use and shall assume all risk and liability in connection therewith. © REHAU 2015
855.616 07.2015
120 VAC INPUT
FOUR ZONE SWITCHING RELAY
120 VAC CIRCULATORS
ZC
INPUT
120 VAC
ZONE 1 ZONE 2 ZONE 3 ZONE 4
ZONE1
ZONE2
ZONE3
THERMOSTATS
SR 504-4
FUSE
6 AMP
FUSE
6 AMP
FUSE
6 AMP
FUSE
6 AMP
FUSE
6 AMP
X X R W R W R W R W
ISOLATED
END
SWITCH
THERMOSTATS (24 VAC)
PRIORITY
120 VAC
ZR
H H N H N H N H N H N H
ZONE4
ZONE 2
POWER
ZONE 1
ZONE 3
ZONE 4
LED
INDICATORS
ZONE 4
PRIORITY
OFF
ON
PRIORITY
TO:
"TT" ON
BOILER
JUMPER
24 VAC
COM
NOTE