Rust Buster RB2007 Instrukcja instalacji

Marka
Rust Buster
Model
RB2007
Typ
Instrukcja instalacji
RB2007
Jeep® YJ Wrangler
Center Cross Member w/ Gas Tank Support
200700
REQUIRED TOOLS
Jack Stands or Lift
Mig Welder
Paint/Primer
Locking Pliers
Hand Grinder
Cutting Wheel or Torch
Welding Gloves
Welding Hood/Shield
Ear & Eye Protection
Sockets & Ratchet
Fire Extinguisher & Water
Center Cross Member Body-
Mount Bushings (Pair)
NOTE: New body mount
bushings are required.
KIT CONTAINS
Center Cross Member w/
Gas Tank Support
QTY
1
RB2007
Jeep® YJ Wrangler
Center Cross Member w/ Gas Tank Support
1 200700
1) PREPARING YOUR VEHICLE
Begin by disconnecting your battery prior to starting
your installation.
Inspect your vehicle for leaking fuel lines, fuel tank
and engine components. If you have fuel leaks
repair all leaks prior to starting your installation. If
your fuel tank is near your welding area remove
your tank prior to welding.
Remove all combustible items above the work area
such as seats, carpets, padding, etc.
Keep all flammable materials away from the
vehicle work area.
2) PREPARING YOUR WORKSTATION
Keep a fire extinguisher and water close by in the
case of fire and make sure you always have a
designated “Fire Watch” to assist during the cutting
or welding phases.
Abide by all apprenticed welding safety standards
and practices.
Always use appropriate welding eye protection, ear
protection, and work and fire safety gloves during
the installation and within the work area.
WARNING!
If you are unsure on how to perform the installation
or how to operate any of the required tools listed
above, it is HIGHLY advised that you enlist the work
of a certified welder/installer.
Failure to follow proper safety precautions and
instructions may result in serious injury. The user
assumes all liability when installing the product.
RB2007
Jeep® YJ Wrangler
Center Cross Member w/ Gas Tank Support
2 200700
3) PREPARING FOR YOUR INSTALL
Lift your vehicle.
Remove the rear wheels and set them out of the
way.
Support your rear axle using two jack stands for the
driver and passenger sides.
Drop and remove the gas tank and all cords and
tubes associated with it, and plug/cover the
remaining tubes to prevent fume leakage. Place it
safely outside of your workstation as it poses as fire
hazard during installation.
Using a 5/8” socket, remove the two body mount
bolts just below the support.
Depending on the exhaust routing, it may need to
be removed or loosened to allow freedom of access
to the tank support.
Depending on how you intend to cut, clean the cut
zones free of rust and down to bare metal.
4) CUT
Begin cutting away the Gas Tank Support as close to
the frame rails as possible.
We recommend cutting the centermost support
free first to allow easy access to the left and right
support flanges, as well as the body mount
bushings.
RB2007
Jeep® YJ Wrangler
Center Cross Member w/ Gas Tank Support
3 200700
Cut away the left and right flanges and remove any
remaining material until the frame rails are flush.
5) TEST FIT PART
Attempt to push the part into place and over the
frame rails. Take note of any difficulties and cut
away any obstructions. ………………………………………….
The part may fit snugly and require force. Ensure
the frame rails are flush and the body mount
bushing holes are aligned with the body.
NOTE: If other frame repair components have been
installed previously, additional modifications to the
RB2007
Jeep® YJ Wrangler
Center Cross Member w/ Gas Tank Support
4 200700
frame may be required. ………………………………………
6) WELDING PREP
Once the part has been fitted, prepare your weld
zones by clearing away any rust or debris, revealing
bare metal. ……………………………………………………………
(OPTIONAL): Coat the part with a weld-able primer
or other rust inhibitor to help prevent or reduce the
risk of rust formation.
Install a new set of body mount bushings into the
support according to the manufacturer’s
instructions as the area will be inaccessible
afterwards.
Replace the part and C-clamp and tack weld it into
place to prevent it from moving later.
7) WELD
Remove any remaining potential fire hazards on
both the vehicle and surrounding area. Following
proper welding procedures begin welding the part
onto the frame rails.
RB2007
Jeep® YJ Wrangler
Center Cross Member w/ Gas Tank Support
5 200700
100% weld around all edges.
8) PAINT AND PROTECT
If you chose not to protect your support in (Step 6),
coat the part and work area with a primer or other
rust inhibitor to help prevent or reduce the risk of
rust formation.…
9) REASSEMBLE VEHICLE
Begin reassembling your vehicle by starting with the
body mount bolts and a 5/8” socket.
Reinstall your gas tank, cords, and tubes.
Reinstall your wheels.
Reconnect your battery.
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Rust Buster RB2007 Instrukcja instalacji

Marka
Rust Buster
Model
RB2007
Typ
Instrukcja instalacji
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