Miller LE030001 Instrukcja obsługi

Kategoria
System spawalniczy
Typ
Instrukcja obsługi
Visit our website at
www.MillerWelds.com
Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
TM-2242R 2014−04
Arc Welding Power Source
Maxstar 150 STH
With Auto-Linet
R
Eff w/LE030003M And Following
For OM-2242 (208 580) Revision A And Following
CE And Non-CE Models
TM-2242 Page 2 Maxstar 150 Series
SECTION 1 − PARTS LIST FOR STH MODELS
. Hardware is common and
not available unless listed.
803 447-J
22
23
20
24
27
28
29
30
31
32
25
26
2
3
4
1
5
6
7
11
12
13
14
15
16
17
18
19
34
24
35
10
33
36
8
24
2
38
8
9
10
37
40
41
Figure 12-1. Parts View For STH Models
TM-2242 Page 3Maxstar 150 Series
Description
Part
No.
Dia.
Mkgs.
Item
No. Quanti
ty
1 PC1 222 766 KIT, pcb assy (windtunnel w/cmpnts) (CE models) (includes)... ... .. ..
(Prior to LH250191M) 1.............................. .....................................................
1 PC1 222 765 KIT, pcb assy (windtunnel w/cmpnts) (includes) (Prior to LK500101JM) 1... ... .. .. ....
1 PC1 230 210 Kit, pcb assy (windtunnel w/cmpnts) (CE models Eff w/LH250191M,... ... .. ..
all other models Eff w/ LK500101JM) 1........................... ..................................
2 208 701 Insulator w/label (includes) 1... .......... .... .........................................
221 497 Bumper, polyurethane .500 OD x .140 H adh backed 1................ ..... .................
3 146 549 Fastener, push-in 1... .......... ..... ................................................
4 208 622 Label, warning 1... .......... ..... ..................................................
5 208 627 Label, warning 1... .......... .. ......................................................
6 195 666 Screw, 010-32x .50 torx 2... .......... .. ..............................................
7 208 700 Wrapper w/label 1... .......... .. ....................................................
7 219 979 Wrapper w/label (CE models) 1... .......... .. .........................................
8 208 569 Hose and clamps (2) 1... .......... .. ................................................
9 GS1 221 732 KIT, field gas valve update 14 vdc Max 150 STL/STH (Prior to LF010014M) 1... ... .. ..
9 GS1 219 967 VALVE, 14vdc 2way .625−18 thd 2.2mm orf 90psi (Eff w/LF010014M) 1... ... .. .. .....
9 GS1 219 966 VALVE, 14vdc 2way .375−19 bsp 2.2mm orf 90psi (CE models) 1... ... .. .. ...........
10 208 558 Term, friction .250 x .032 2... .......... .. .............................................
11 208 703 Panel, rear w/label (Prior to LH500215J) 1... .......... .. ...............................
11 233 175 Panel, rear w/label (Eff w/LH500215J) 1... .......... .. .................................
11 219 982 Panel, rear w/label (CE models) 1... .......... .. .......................................
12 208 549 Nameplate, rear (Prior to LH500215J) 1... .......... .. .................................
12 233 170 Nameplate, rear (Eff w/LH500215J) 1... .......... .. ...................................
12 219 880 Nameplate, rear (CE models) 1... .......... .. .........................................
13 208 550 Switch, rocker dpst 16A 250 VAC 1... .......... .. .....................................
14 208 536 Screw, K50 x 25 rnd washer, hd-trx 2... .......... .. ....................................
15 219 167 Cable, power (CE models) 1... .......... .. ...........................................
15 225 180 Cable, power (Eff w/LH500215J) 1... .......... .. ......................................
16 208 548 Strap, shoulder 1... .......... .. .....................................................
17 FM 208 496 Fan w/leads and plug 12 VDC 1... ... .. .. ........................................
18 L1, L2, T1 208 702 Windtunnel, magnetics w/cmpnt (Prior To LK500101J) 1... .. ...................
18 L1, L2, T1 246 642 Windtunnel, magnetics w/cmpnt (Eff w/LK500101J) 1... .. ......................
18 L1, L2, T1 219 169 Windtunnel, magnetics w/cmpnt (CE models) 1... .. ...........................
19 208 552 Insulator, negative stud 1... .......... .. ..............................................
20 Base w/label, order by serial number 1... ..................... ..................................
22 208 561 Work Cable 1... .......... .. ........................................................
23 208 596 Holder, electrode 1... .......... .. ....................................................
24 208 535 Screw, k50 x 12 rnd washer hd-trx 4... .......... .. ....................................
25 208 612 Receptacle, twist lock power/gas 1... .......... .. ......................................
26 208 588 Nut, plastic 625-27.81 hex x .14 1... .......... .. .......................................
27 244 862 Screw, m5-.8 x 12 soc hd -torx stl pld sems piloted 1... .......... .. ......................
28 208 498 Receptacle, twist lock power 1... .......... .. .........................................
29 208 589 Cover, dust 1... .......... .. ........................................................
30 174 992 Knob, pointer 1... .......... .. .......................................................
31 Nameplate, front (order by model and serial number) 1... ..................... ....................
32 208 573 Panel, front w/nameplate (Prior to LH500215J) 1... .......... .. ..........................
32 233 176 Panel, front w/nameplate (Eff w/LH500215J) 1... .......... .. ............................
32 219 172 Panel, front w/nameplate (CE models) 1... .......... .. .................................
33 PC2, PC3 218 773 Circuit board, operator interface (CE models) (Prior to LH250191M) 1... .. .......
33 PC2, PC3 212 895 Circuit board, operator interface (Prior to LK500101J) 1... .. ....................
33 PC2, PC3 224 535 Circuit board, operator interface (CE models Eff w/LH250191M,... ..
all other models Eff w/LK500101J) 1........................... ....................................
34 PC4 228 593 Circuit board, arc starter 1... ... .. .. .............................................
35 208 556 Insualtor, heat sink 1... .......... .. ..................................................
36 208 497 Nut, m08-1.2 13 mm hex 8.3 mm t semi cone washer 1... .......... .. ....................
37 CB1 225 844 Supplementary Protector (Eff w/LH500215J) 1... ... .. .. ............................
L3 219 078 Core, toroidal (CE models) (Prior to LH250191M) 1.......... .. .. .......................
TM-2242 Page 4 Maxstar 150 Series
Description
Part
No.
Dia.
Mkgs.
Item
No. Quanti
ty
38 T3 219 076 Core ferrite (CE models) 1... .... .. .. .............................................
40 219 258 Adapter, power cable 6−50P (230V/50A) (Eff w/LH500215J) 1... .......... .. ..............
41 219 261 Adapter, power cable 5−15P (115V/15A) (Eff w/LH500215J) 1... .......... .. ..............
220 890 Assy, capacitor w/leads (not used in all models) (Prior to LH500215J) 1................ .. ......
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Visit our website at
www.MillerWelds.com
Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
TM-2242R 2014−04
Arc Welding Power Source
Maxstar 150 STL
With Auto-Linet
R
Eff w/LD160001M And Following
For OM-2245 (208 726) Revision A And Following
CE And Non-CE Models
TM-2242 Page 6
Maxstar 150 Series
SECTION 2 − PARTS LIST FOR STL MODELS
. Hardware is common and
not available unless listed.
803 474- J
22
23
20
24
27
28
29
30
31
32
25
26
2
3
4
1
6
7
8
9
10
11
12
13
14
15
16
17
18
34
10
33
35
8
24
36
5
37
38
Figure 2-1. Parts View For STL Models
TM-2242 Page 7
Maxstar 150 Series
Description
Part
No.
Dia.
Mkgs.
Item
No. Quanti
ty
1 PC1 222 766 KIT, pcb assy (windtunnel w/cmpnts) (CE models) (includes)... ... .. ..
(Prior to LH250191M) 1........................... ...............................................
1 PC1 222 765 KIT, pcb assy (windtunnel w/cmpnts) (includes) (Prior to LK500101J) 1... ... .. .. ......
1 PC1 230 210 KIT, pcb assy (windtunnel w/cmpnts) All Models (includes) (Eff w/LK500101J) 1... ... .. ..
2 208 701 Insulator w/label (includes) 1... .......... .... .........................................
221 497 Bumper, polyurethane .500 OD x .140 H adh backed 1................ ..... .................
3 146 549 Fastener, push-in 1... .......... ..... ................................................
4 208 622 Label, warning 1... .......... ..... ..................................................
5 208 627 Label, warning 1... .......... .. ......................................................
6 195 666 Screw, 010-32x .50 torx 2... .......... .. ..............................................
7 208 700 Wrapper w/label 1... .......... .. ....................................................
7 219 979 Wrapper w/label (CE models) (Prior to LH250191M) 1... .......... .. .....................
8 208 569 Hose and clamps (2) 1... .......... .. ................................................
9 GS1 221 732 KIT, field gas valve update 14 vdc Max 150 STL/STH (Prior to LF010014m) 1... ... .. ..
9 GS1 219 967 VALVE, 14vdc 2way .625−18 thd 2.2mm orf 90 psi (Eff w/LF010014m) 1... ... .. .. .....
9 GS1 219 966 VALVE, 14vdc 2way .375−19 bsp 2.2mm orf 90psi... ... .. ..
(CE models) (Prior to LH250191M) 1........................... ....................................
10 208 558 Term, friction .250 x .032 2... .......... .. .............................................
11 208 703 Panel, rear w/label (Prior to LH500215J) 1... .......... .. ...............................
11 233 175 Panel, rear w/label (Eff w/LH500215J) 1... .......... .. .................................
11 219 982 Panel, rear w/label (CE models) (Prior to LH250191M) 1... .......... .. ...................
12 208 549 Nameplate, rear (Prior to LH500215J) 1... .......... .. .................................
12 233 170 Nameplate, rear (Eff w/LH500215J) 1... .......... .. ...................................
12 219 880 Nameplate, rear (CE models) (Prior to LH250191M) 1... .......... .. .....................
13 208 550 Switch, rocker dpst 16A 250 VAC 1... .......... .. .....................................
14 208 536 Screw, K50 x 25 rnd washer, hd-trx 2... .......... .. ....................................
15 219 167 Cable, power (Prior to LH500215J) 1... .......... .. ....................................
15 225 180 Cable, power (Eff w/LH500215J) 1... .......... .. ......................................
16 208 548 Strap, shoulder 1... .......... .. .....................................................
17 FM 208 496 Fan w/leads and plug 12 VDC 1... ... .. .. ........................................
18 L1, L2, T1 219 168 Windtunnel, magnetics w/cmpnt (CE models) (Prior to LH250191M) 1... .. .......
18 L1, L2, T1 208 538 Windtunnel, magnetics w/cmpnt (Prior to LK500101J) 1... .. ....................
18 L1, L2, T1 246 641 Windtunnel, magnetics w/cmpnt (Eff w/LK500101J) 1... .. ......................
20 Base w/label, order by serial number 1... ..................... ..................................
22 208 561 Work Cable 1... .......... .. ........................................................
23 208 596 Holder, electrode 1... .......... .. ....................................................
24 208 535 Screw, k50 x 12 rnd washer hd-trx 4... .......... .. ....................................
25 208 612 Receptacle, twist lock power/gas 1... .......... .. ......................................
26 208 588 Nut, plastic 625-27.81 hex x .14 1... .......... .. .......................................
27 244 862 Screw, m5-.8 x 12 soc hd -torx stl pld sems piloted 1... .......... .. ......................
28 208 498 Receptacle, twist lock power 1... .......... .. .........................................
29 208 589 Cover, dust 1... .......... .. ........................................................
30 174 992 Knob, pointer 1... .......... .. .......................................................
31 Nameplate, front (order by model and serial number) 1... ..................... ....................
32 208 522 Panel, front w/nameplate (Prior to LH500215J) 1... .......... .. ..........................
32 233 177 Panel, front w/nameplate (Eff w/LH500215J) 1... .......... .. ............................
32 219 171 Panel, front w/nameplate (CE models) (Prior to LH250191M) 1... .......... .. .............
33 PC2, PC3 221114 Kit, 3 LED front panel (Prior to LE050208M ) 1... .. ...........................
33 PC2, PC3 218 776 Circuit board, operator interface (CE models) (Prior to LH250191M) 1... .. .......
33 PC2, PC3 217 787 Circuit board, operator interface (Eff w/LE050208M thru LK500101J) 1... .. ......
33 PC2, PC3 226 861 Circuit board, operator interface (All Models) (Eff w/LK500101J) 1
... .. ...........
34 208 556 Insualtor, heat sink 1... .......... .. ..................................................
35 208 497 Nut, m08-1.2 13 mm hex 8.3 mm t semi cone washer 1... .......... .. ....................
L3 219 078 Core, toroidal (CE models) (Prior to LH250191M) 1.......... .. .. .......................
T3 219 076 Core ferrite (CE models) (Prior to LH250191M) 1.......... .. .. ..........................
TM-2242 Page 8 Maxstar 150 Series
Description
Part
No.
Dia.
Mkgs.
Item
No. Quanti
ty
36 CB1 225 844 Supplementary Protector (Eff w/LH500215J) 1... ... .. .. ............................
37 219 258 Adapter, power cable 6−50P (230V/50A) (Eff w/LH500215J) 1... .......... .. ..............
38 219 261 Adapter, power cable 5−15P (115V/15A) (Eff w/LH500215J) 1... .......... .. ..............
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
Visit our website at
www.MillerWelds.com
Processes
Description
TIG (GTAW) Welding
Stick (SMAW) Welding
TM-2242R 2014−04
Arc Welding Power Source
Maxstar 150 S
With Auto-Linet
R
Eff w/LD160001M And Following
For OM-2246 (208 727) Revision A And Following
CE And Non-CE Models
TM-2242 Page 10 Maxstar 150 Series
SECTION 3 − PARTS LIST FOR S MODELS
. Hardware is common and
not available unless listed.
803 475-G
20
21
18
22
24
25
26
27
28
23
2
3
4
1
5
6
7
8
9
10
11
12
13
14
15
16
30
8
29
31
22
33
34
35
36
Figure 14-1. Parts View For S Models
TM-2242 Page 11Maxstar 150 Series
Description
Part
No.
Dia.
Mkgs.
Item
No. Quanti
ty
1 PC1 222 765 KIT, pcb assy (windtunnel w/cmpnts) (includes) (Prior to LK500101J) 1... ... .. .. ......
1 PC1 222 766 KIT, pcb assy (windtunnel w/cmpnts) CE (includes) (Prior to LH250191M) 1... ... .. .. ..
1 PC1 230 210 Kit, pcb assy (windtunnel w/cmpnts) (CE models Eff w/LH250191M)... ... .. ..
(All other models Eff w/LK500101J) 1........................... ...................................
2 208 701 Insulator w/label (includes) 1... .......... .... .........................................
221 497 Bumper, polyurethane .500 OD x .140 H adh backed 1................ ..... .................
3 146 549 Fastener, push-in 1... .......... ..... ................................................
4 208 622 Label, warning 1... .......... ..... ..................................................
5 219 674 Label, warning (CE models) 1... .......... .. ..........................................
6 195 666 Screw, 010-32x .50 torx 2... .......... .. ..............................................
7 208 700 Wrapper w/label 1... .......... .. ....................................................
7 219 979 Wrapper w/label (CE models) 1... .......... .. .........................................
8 208 558 Term, friction .250 x .032 2... .......... .. .............................................
9 208 705 Panel, rear w/label (Prior to LH500215J) 1... .......... .. ...............................
9 233 178 Panel, rear w/label (Eff w/LH500215J) 1... .......... .. .................................
9 219 983 Panel, rear w/label (CE models) 1... .......... .. .......................................
10 208 674 Nameplate, rear (Prior to LH500215J) 1... .......... .. .................................
10 233 171 Nameplate, rear (Eff w/LH500215J) 1... .......... .. ...................................
10 219 881 Nameplate, rear (CE models) 1... .......... .. .........................................
11 208 550 Switch, rocker dpst 16A 250 VAC 1... .......... .. .....................................
12 208 536 Screw, K50 x 25 rnd washer, hd-trx 2... .......... .. ....................................
13 219 167 Cable, power (CE models) 1... .......... .. ...........................................
13 225 180 Cable, power (Eff w/LH500215J) 1... .......... .. ......................................
14 208 548 Strap, shoulder 1... .......... .. .....................................................
15 FM 208 496 Fan w/leads and plug 12 vdc 1... ... .. .. .........................................
16 L1, L2, T1 208 538 Windtunnel, magnetics w/cmpnt (Prior to LK500101J) 1... .. ....................
16 L1, L2, T1 246 641 Windtunnel, magnetics w/cmpnt (Eff w/LK500101J) 1... .. ......................
16 L1, L2, T1 219 168 Windtunnel, magnetics w/cmpnt (CE models) 1... .. ...........................
18 Base w/label, order by serial number 1... ..................... ..................................
20 208 561 Work Cable 1... .......... .. ........................................................
21 208 596 Holder, electrode 1... .......... .. ....................................................
22 208 535 Screw, k50 x 12 rnd washer hd-trx 4... .......... .. ....................................
23 208 612 Receptacle, twist lock power/gas 1... .......... .. ......................................
24 244 862 Screw, m5-.8 x 12 soc hd -torx stl pld sems piloted 1... .......... .. ......................
25 208 498 Receptacle, twist lock power 1... .......... .. .........................................
26 174 992 Knob, pointer 1... .......... .. .......................................................
27 Nameplate, front (order by model and serial number) 1... ..................... ....................
28 208 525 Panel, front w/nameplate (Prior to LH500215J) 1... .......... .. ..........................
28 233 179 Panel, front w/nameplate (Eff w/LH500215J) 1... .......... .. ............................
28 219 170 Panel, front w/nameplate (CE models) 1... .......... .. .................................
29 PC2 212 905 Circuit board, operator interface (Prior to LK500101J) 1... ... .. .. ....................
29 PC2 218 779 Circuit board, operator interface (CE models) (Prior to LH250191M) 1... ... .. .. .......
29 PC2 226 864 Circuit board, operator interface (CE models Eff w/LH250191M) (All other... ... .. ..
models Eff w/LK500101J) 1........................... ............................................
30 208 556 Insualtor, heat sink 1... .......... .. ..................................................
31 208 497 Nut, m08-1.2 13 mm hex 8.3 mm t semi cone washer 1... .......... .. ....................
L3 219 078 Core, toroidal (CE models) (Prior to LH250191M) 1.......... .. .. .......................
33 T3 219 076 Core ferrite (CE models) 1... .... .. .. .............................................
34 CB1 225 844 Supplementary Protector (Eff w/LH500215J) 1... ... .. .. ............................
35 219 258 Adapter, power cable 6−50P (230V/50A) (Eff w/LH500215J) 1... .......... .. ..............
36 219 261 Adapter, power cable 5−15P (115V/15A) (Eff w/LH500215J) 1... .......... .. ..............
To maintain the factory original performance of your equipment, use only Manufacturers Suggested
Replacement Parts. Model and serial number required when ordering parts from your local distributor.
ORIGINAL INSTRUCTIONS − PRINTED IN USA © 2014 Miller Electric Mfg. Co. 2014−01
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters−USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
For International Locations Visit
www.MillerWelds.com
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Miller LE030001 Instrukcja obsługi

Kategoria
System spawalniczy
Typ
Instrukcja obsługi