Follett Symphony C25CR400A-S, Symphony C50CR400A-S Instrukcja obsługi

Symphony C25CR400A-S, Symphony C50CR400A-S
Follett
Marka
Follett
Model
Symphony C25CR400A-S, Symphony C50CR400A-S
Kategoria
Kostkarki do lodu
Typ
Instrukcja obsługi
Installation, Operation and Service Manual
Following installation, please forward this manual
to the appropriate operations person.
00124446R02
C/E25CT400A/W C/E50CT400A/W
C/E25HT400A/W C/E50HT400A/W
C/E25CR400A/W C/E50CR400A/W C/E25HR400A/W C/E50HR400A/W C/E25FB400A/W C/E50FB400A/W
801 Church Lane • PO Box D • Easton, PA 18044, USA
(610) 252-7301 • Fax (610) 250-0696 • www.follettice.com
25 and 50 Series - 220V 60Hz/230V 50Hz
Ice and Water Dispensers
Order parts online
www.follettice.com
Follett Corporation
Equipment Return Policy
Follett equipment may be returned for credit under the following conditions:
1. The equipment is new and unused.
2. A return authorization number has been issued by customer service within 30 days after shipment.
3. Follett receives the equipment at the factory in Easton, PA within 30 days after issuance of the return authorization number.
4. The equipment must be returned in Follett packaging. If the packaging has been damaged or discarded, Follett will forward, at
the customer’s expense, new packaging.
Note: Return freight charges are the responsibility of the customer. If equipment is returned and is damaged because of
improper packaging, Follett Corporation will not be held responsible.
Credit will be issued when:
The equipment has been inspected by Follett and deemed suitable to be returned to stock.
Note: A 15% restocking charge will be deducted from the credit. If the cost to return the product to stock exceeds 15%, the
actual cost will be deducted.
2
3
Before you begin
Specifications
Field wiring
Installation
Installing freestanding dispensers
Installing countertop dispensers
Installing wall mount dispensers
Installing Satellite-fill
™
icemakers
Installing top mount icemakers
User information
Cleaning and sanitizing procedures
Service Information
Wiring diagram – lever models
Wiring diagram – SensorSAFE
™
models
Dispenser troubleshooting
Troubleshooting SensorSAFE board and sensors
Disassembly and replacement instructions
Thermostat locations
Parts
Dispenser exterior
Dispense chute and splash panel areas – lever models
Electrical box – lever models
Dispense chute and splash panel areas – SensorSAFE models
Electrical box – SensorSAFE models
Wheel motor and drive system
Hopper components
Chilled water components
Table of contents
4
5
6
7
7
9
11
13
14
16
16
18
18
19
20
21
23
25
26
26
27
27
28
29
29
30
31
Welcome to Follett
Follett equipment enjoys a well-deserved reputation for excellent performance, long-term reliability and
outstanding after-the-sale support. To ensure that this equipment delivers that same degree of service, we ask
that you review the installation portion of this manual before beginning to install the unit. Our instructions are
designed to help you achieve a trouble-free installation. Should you have any questions or require technical help
at any time, please call our technical service group at (610) 252-7301.
Before you begin
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If
damage is found, notify your shipper immediately and contact Follett Corporation for help in filing a claim, if
necessary.
Check your paperwork to determine which model you have. Follett model numbers are designed to provide
information about the type and capacity of Follett equipment. Following is an explanation of model numbers.
4
E50CT400A
Condenser type – A = air-cooled, W = water-cooled
Icemaker capacity and refrigerant – 400 = 181 kg (400lbs)/day, R404A refrigerant
Icemaker location – R = Satellite-fill icemaker, T = integral icemaker in top of cabinet,
B = icemaker in base of freestanding units
Dispenser configuration – C = countertop, H = wall mount, F = freestanding
Approximate storage capacity in lbs
Alternate voltage – C = 220V 60Hz
– E = 230V 50Hz
Important cautions
• Do NOT tilt any unit farther than 30° off vertical plane during uncrating or installation
• Dispenser bin area contains mechanical, moving parts. Keep hands and arms clear of this area at
all times. If access to this area is required, power to unit must be disconnected first.
• Follett recommends installation of a Follett FL4S water filter system (part# 00130299) in icemaker
inlet water line
• Prior to operation clean and sanitize the dispenser in accordance with instructions found in this
manual
• Ice is slippery. Be sure counters and floors around dispenser are clean, dry and free of ice.
• Ice is food. Follow recommended cleaning instructions to maintain cleanliness of delivered ice.
• Keep ventilation openings in the appliance enclosure or in the built-in structure clear of obstructions
• Do NOT use mechanical devices or other means to accelerate the defrosting process
• To avoid a hazard due to instability of the appliance it must be fixed according to instructions
• The appliance must be positioned so the plug is accessible
• If the cord is damaged it must be replaced by a special service agent
!
5
Plumbing
25/50C with 25/50H with 25/50C with 25/50H with 25/50FB
Satellite-fill Satellite-fill integral integral icemaker
icemaker icemaker icemaker icemaker in base
Dispenser drain
1
3/4" FPT 3/4" ID tubing 3/4" FPT 3/4" ID tubing 3/4" FPT
Icemaker drain
1
3/4" MPT 3/4 MPT – – 3/4" MPT
Dispenser water inlet
2
3/8" push-in 3/8" push-in 3/8" push-in 3/8" push-in 3/8" push-in
Satellite-fill IM water inlet
2
3/8" push-in 3/8" push-in – – –
Cond. inlet – w/c only 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT
Cond. drain – w/c only 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT 3/8" FPT
Note: Water shut-off recommended within 3m (10 feet) of dispenser. Drain to be hard piped and insulated, and
maintain slope of at least 20mm per 1m run (1/4" per foot) of slope. All plumbing connections must be made in
accordance with local building codes.
Ventilation clearances
Countertop and wall mount models with Satellite-fill icemaker (C/E25CR400A/W, C/E50CR400A/W,
C/E25HR400A/W, C/E50HR400A/W) — none. 305mm (12") at top advised for service.
Countertop and wall mount models with integral icemaker (C/E25CT400A/W, C/E50CT400A/W,
C/E25HT400A/W, C/E50HT400A/W) — 153mm (6") at top. 153mm (6") each side advised for service.
Freestanding models (C/E25FB400A/W, C/E50FB400A/W) — 102mm (4") at rear. 305mm (12") at top advised for
service.
1
Includes adapter kit to 3/4" barb fitting and 6' 3/4" ID vinyl tube
2
Includes adapter kit – 6' 3/8" OD tubing and adapter to 1/2" BSP
Specifications
Electrical
1. Models with Satellite-fill icemakers (C/E25CR400A/W, C/E50CR400A/W, C/E25HR400A/W,
C/E50HR400A/W)
Icemaker Dispenser
Basic electrical: 220V 60Hz/230V 50Hz 5 amps 1.5 amps
2. Freestanding models and models with integral icemakers (C/E25FB400A/W, C/E50FB400A/W,
C/E25CT400A/W, C/E50CT400A/W, C/E25HT400A/W, C/E50HT400A/W)
Total system
Basic electrical: 220V 60Hz/230V 50Hz 6.5 amps
3. Dispensers and Satellite-fill icemakers are supplied with a 2m (7ft) power cord.
Ambient
Air temp 38°C/100°F max. 10°C/50°F min. (best performance below 27˚C/80°F)
Water temp 32°C/90°F max. 4°C/40°F min. (best performance below 21°C/70°F)
Water pressure 4.8 bar/70 P.S.I. max. .69 bar/10 P.S.I. min.
6
Model Electrical connection Current
C25FB400A/W, C50FB400A/W cord provided 220V 60Hz, 6.5 amp
E25FB400A/W, E50FB400A/W 230V 50Hz, 6.5 amp
C25CT400A/W, C50CT400A/W cord provided 220V 60Hz, 6.5 amp
E25CT400A/W, E50CT400A/W 230V 50Hz, 6.5 amp
C25HT400A/W, C50HT400A/W 220V 60Hz, 6.5 amp
E25HT400A/W, E50HT400A/W 230V 50Hz, 6.5 amp
C25CR400A/W, C50CR400A/W cord provided 220V 60Hz
E25CR400A/W, E50CR400A/W 230V 50Hz
C25HR400A/W, C50HR400A/W 220V 60Hz
E25HR400A/W, E50 HR400A/W 230V 50Hz
dispenser: 1.5 amp
ice maker: 5.0 amp
Field Wiring: countertop and wall mount dispensers with Satellite-fill
icemakers
Installation procedures
Installing freestanding dispensers
1. Carefully tip dispenser back to expose underside and block up in place.
2. Remove legs from shipping box (taped to drain pan of dispenser) and screw into dispenser bottom, taking
care to seat legs securely against underside of dispenser.
3. Position dispenser in desired location and adjust legs to level in both directions.
4. Connect water supply to 10mm (3/8") OD push-in fitting on back of dispenser (Fig. 1A).
5. Remove 19mm (3/4") dispenser drain line plug from back of unit and discard. Connect separate drain lines
to 19mm (3/4") FPT dispenser drain fitting (Fig. 1B), and 19mm (3/4") MPT icemaker drain fitting (Fig. 1C) on
back of dispenser.
6. Run drain lines to wall or floor drain. Provide an air break between the drain lines and drain. If icemaker
drain fitting is below an intended wall drain, a condensate pump must be used.
7. If icemaker is a water-cooled unit, connect water-cooled condenser supply line to 10mm (3/8") FPT
condenser inlet fitting on back of dispenser (Fig.1D).
Note: Do not run condenser supply water through icemaker water filter system.
8. Connect condenser drain line to 19mm (3/4") FPT condenser outlet fitting on back of dispenser (Fig. 1E).
Important: Do not connect condenser drain line to any other drain lines.
9. Install appropriate plug on provided cord and insert into wall socket. Refer to wiring diagrams (p.18, 19).
Before you begin
• All dispensers must be installed level in both directions to ensure proper operation
• Required ventilation and recommended service clearances:
• Countertop and wall mount models with Satellite-fill icemaker (C/E25CR400A/W, C/E25HR400A/W,
C/E50CR400A/W, C/E50HR400A/W) — none. 305mm (12") at top recommended for service
• Countertop and wall mount models with integral icemaker (C/E25CT400A/W, C/E25HT400A/W,
C/E50CT400A/W, C/E50HT400A/W) — 153mm (6") at top. 153mm (6") each side recommended for service
• Freestanding models (C/E25FB400A/W, C/E50FB400A/W) — 102mm (4") at rear. 305mm (12") at top
recommended for service
• All countertop dispensers provide the option of taking utilities out the bottom or back of the dispenser. See
counter cut-out on page 9 (Fig. 2) for bottom exiting utilities on units with and without drain pans. For installations where
utilities will exit through back of dispenser, refer to back view drawings.
• Wall mount models are designed for use above sinks or custom drain pans, and are not normally equipped with
integral drain pans. Front of sink should be a minimum of 584mm (23") from back wall. Connection of utilities through
the back for wall mount units is the same as shown in drawings for countertop models except that the drain pan is
absent.
• SensorSAFE dispensers are shipped with a plastic, protective film on sensor lenses. For proper operation,
plastic film must be removed after installation.
Do not tilt unit further than 30° off vertical plane.
!
7
10. Remove front cover of base section by removing two screws at bottom corners of cover. Allow cover to drop
approximately 10mm (3/8") and pull forward.
11. Turn on water supply and check that water level in float reservoir (when full) is within 7mm (1/4") of mark on
side of reservoir, and that float moves freely. Check for leaks.
12 Verify that water sensor tabs are immersed in water in reservoir.
13. Remove top front cover by removing two screws at bottom corners of cover. Lift cover slightly and pull
forward.
14. If dispenser is equipped with SensorSAFE, remove protective plastic coating from dispense sensor labels.
15. Turn on dispenser power and bin signal rocker switches. Check dispenser and icemaker operation.
16. Sanitize icemaker according to instructions in icemaker manual. Discard sanitized ice.
17. Turn off icemaker bin signal switch.
18. Remove dispenser hopper lid; clean and sanitize dispenser according to instructions beginning on page 16.
19. Turn icemaker bin signal switch on and replace front covers, securing with screws.
8
800mm
384mm
79mm
79mm
259mm
267mm
171mm
20mm
(19mm) 3/4" FPT drain (B)
power cord
19mm (3/4") MPT icemaker drain location (B)
(air-cooled only)
access panel
(A) 10mm (3/8")
push-in water
inlet
(31.5")
(3.125")
(3.125")
(10.25")
(15.125")
(6.75")
(10.5")
(.8")
10mm (3/8") FPT condenser inlet location (D)
(water-cooled only)
10mm (3/8") FPT condenser outlet location (E)
(water-cooled only)
19mm (3/4") MPT icemaker drain location (C)
(water-cooled only)
Fig. 1 – Rear connections, freestanding models
Installing countertop dispensers
1. Position dispenser in desired location, mark
dispenser outline on counter and remove
dispenser.
2. Drill four 10mm (3/8") holes in counter
(Fig. 2) to anchor dispenser to counter.
Note: Follett countertop dispensers can
have any or all utilities run directly through
counter or out rear of dispenser. For
dispensers with any utilities exiting through
counter, make counter cut-out (Fig. 2)
3. If ice transport tube will exit out rear of
dispenser, remove ice transport tube knock-
out (Fig. 5G) from rear of dispenser.
Note: Utility connections can be accessed
through front of dispenser by removing
stainless steel splash panel,
or by removing access panel (Figs. 4, 5)
on back of dispenser.
4. If any electric utilities or water line will be connected through rear of dispenser, remove utility knock-out
(Figs. 4, 5F) from rear of dispenser and install supplied protective grommet.
5. If power is to be supplied through counter cut-out, complete steps 6-9. If power is to be supplied through
rear of dispenser, proceed to step 10.
534mm (21")
512mm (20.125")
318mm
420mm
166mm
10mm (.375")
39mm (1.5")
12mm (.44")
267mm
229mm x 356mm
(9" X 14")
DRAIN PAN
cut-out
(10.5")
(12.5")
(16.5")
(6.5")
10mm
holes
(.375")
13mm
(.5")
(G) 10mm (3/8") FPT water inlet
(K) alternate 19mm (3/4") dispenser
drain location
(H) 10mm (3/8") FPT condenser
water inlet
d
rain pan
(L) 19mm (3/4") FPT dispenser drain
(J) 10mm (3/8") FPT condenser
water outlet
Dispensers with top mount icemakers cannot be mounted on legs. They must be bolted to
counter. Use gloves when lifting icemaker to protect hands from sheet metal edges.
!
Fig. 2 – Counter cut-out, all models
Fig. 3 – Top view, dispenser plumbing connections countertop
9
6. Temporarily remove rear access panel
(Figs. 4 and 5) from rear of dispenser.
7. Loosen junction box mounting screws. Lift
junction box and power cord up until cord and
mounting screws clear notches on rear panel of
dispenser. Remove Phillips head screws from
right side of junction box.
8. Rotate junction box 90 degrees so that screw
holes on right side of junction box align with
holes on rear dispenser panel. Resecure
junction box to dispenser using Phillips head
screws.
9. Place power cord inside dispenser and replace
access panel (Figs. 4, 5) to rear of dispenser.
Note: For dispensers to be installed with utilities
connected through rear of dispenser, it may be
easier to make preliminary connections before
dispenser is set in place.
10. Apply a thick bead, approx. 7mm (1/4") diameter,
of NSF listed silicone sealant (Dow Corning
RTV-732 or equivalent) 7mm (1/4") inside
marked outline of dispenser.
11. Carefully position dispenser on counter.
12. Remove four screws securing splash panel to
front of dispenser and gently lay splash panel
on counter. (Water line to solenoid valve can be
disconnected from water inlet valve by pushing
in on release ring at end of inlet fitting while
pulling on tubing.)
13. Secure dispenser to counter with four 10mm
(3/8") bolts (supplied by others).
14. Smooth excess sealant around outside of
dispenser.
15. Run water supply line from back of dispenser
through utility knock-out (Figs. 4, 5F) or up
through counter cut-out. Connect water supply
line to 10mm (3/8") push-in fitting on (Fig. 3G)
utility flange at bottom of dispenser.
16. Remove 19mm (3/4") drain connection plug
from either fitting at rear of dispenser (Fig. 3L) or
internal fitting (Fig. 3K), as appropriate. Connect
and run a dedicated drain line to wall or floor
drain. An air break should be provided.
17. Proceed with either remote or topmounted
icemaker connection instructions, as
appropriate (p. 13, 14).
10
utility
connection
knock-out (F)
19mm
(3/4")
FPT
drain
access panel
20mm
149mm
375mm
267mm
(14.75")
(10.5")
(.8")
(5.875")
149mm
5.875"
267mm
(10.5")
162mm
(6.375")
375mm
(14.75")
ice
transport tube
knock-out (G)
utility
connection
knock-out (F)
19mm
(3/4")
FPT
drain
access panel
20mm
(.8")
Fig. 4 – Rear connections, countertop
models with integral icemakers
Fig. 5 – Rear connections, countertop
models with Satellite-fill icemakers
Installing wall mount dispensers
1. Install supplied wall bracket with six 10 mm (3/8") diameter fasteners as shown in Fig. 7.
Note: Three holes are available at each fastening site to allow capture of studs/support within wall.
Steps 2 - 3 are required for models with integral icemaker only (C/E25HT400A/W and C/E50HT400A/W).
2. For models with integral icemaker, use straight edge to position filler strip flush with top edge of wall bracket.
3. Fasten filler strip to wall as shown in Fig. 8.
4. For all models, cut utility hole in wall (Figs. 7 and 8) using wall bracket as template.
5. Lift dispenser onto wall bracket, positioning unit so that hook on back of dispenser is captured by wall
bracket support angle (Fig. 6, hook detail).
6. Install four 1/4-20 screws through bottom of wall bracket into bottom of dispenser to secure dispenser to
bracket.
7. Remove splash panel. Water line to solenoid valve can be disconnected from water inlet valve by pushing on
ring at end of inlet fitting while pulling on tubing.
1118mm (44")
343mm
458mm
584mm
429mm
305mm (12")
470mm
546mm
64mm
435mm
610mm
(24")
(2.5")
(23")
(16.875")
(18")
(21.5")
(17.125")
(13.5")
(18.5")
C/E25HT400A/W
C/E50HT400A/W
406mm (16")
C/E25HT400A/W
C/E50HT400A/W
1219mm (48")
support angle and
hook detail
11
Do not rest dispenser weight on bottom front edge of wall bracket.
!
Fig. 6 – Side view and angle detail for wall mount units without drain pan with integral icemaker
(in top of cabinet). Wall mount units with Satellite-fill icemakers will not require installation of a filler strip.
8. Remove utility knock-out (Fig.4, 5F) from rear of dispenser and install supplied protective grommet.
For dispensers using Satellite-fill icemakers, remove ice transport tube knock-out (Fig. 5G) from rear of
dispenser.
9. Run water supply line from back through utility knock-out (Fig. 5F) and connect water supply line to
3/8" FPT fitting on utility flange at bottom of dispenser (Fig. 3G).
10. Connect and run a dedicated drain line from 3/4" drain tube to wall or floor drain. An air break should be
provided.
11. Proceed with either Satellite-fill or top-mounted icemaker connection instructions, as appropriate.
wall bracket: bottom view
wall bracket
648mm
89mm (3.5")
35mm
121mm
89mm (3.5")
292mm
10mm (3/8") fasteners
407mm
242mm (9.5")
access opening
wall stud
utility
cut-out
(25.5")
(16")
(4.75")
(11.5")
(1.375")
C/E25HR400A/W
C/E50HR400A/W
C/E25HT400A/W
C/E50HT400A/W
750mm
(29.5")
292mm (11.5")
241mm (9.5")
C/E25HT400A/W
C/E50HT400A/W
292mm (11.5")
cover
12
wall bracket - bottom view
filler strip
wall bracket
445mm
10mm (3/8") fasteners
407mm
530mm
access opening
cover
wall stud
utility
cut-out
(17.8")
(20.875")
(16")
648mm
121mm
89mm (3.5")
292mm
242mm (9.5")
(25.5")
(4.75")
(11.5")
C/E25HR400A/W
C/E50HR400A/W
C/E25HT400A/W
C/E50HT400A/W
750mm
(29.5")
292mm (11.5")
241mm (9.5")
C/E25HT400A/W
C/E50HT400A/W
292mm (11.5")
89mm (3.5")
35mm
(1.375")
Fig. 8 – Mounting dimensions with wall mount units
without drain pan with integral icemaker
Fig. 7 – Mounting dimensions for wall mount
units without drain pan with Satellite-fill icemaker
Installing Satellite-fill icemakers
(models C/E25CR400A/W, C/E50CR400A/W, C/E25HR400A/W, C/E50HR400A/W)
1. Install Satellite-fill icemaker following instructions in icemaker manual.
2. Run uninsulated ice transport tube from dispenser through ice transport tube knock-out (Fig. 5G) or through
counter opening to icemaker.
3. Insulate ice transport tube by sliding insulation over tube.
4. Adjust insulation to cover all exposed ice transport tubing including tubing inside dispenser cabinet.
5. Check that insulated ice transport tube runs continuously uphill (with no dips) from icemaker to dispenser.
6. Run bin signal wire from dispenser through utility knockout (Fig. 5F) or counter cutout to icemaker and
connect bin signal wire (two-conductor twist lock) to bin signal plug on icemaker.
7. Install appropriate plug on power cord and insert into wall socket.
8. Turn on dispenser water supply and check for leaks. Replace splash panel.
9. If dispenser is equipped with SensorSAFE remove protective plastic coating from dispenser lenses.
10. Remove top front cover by removing two screws at bottom corners of cover. Lift cover slightly and pull
forward. Turn on power and bin signal rocker switches. Replace front cover and secure with screws. Test
operation.
11. Clean and sanitize icemaker following instructions in icemaker manual. Discard sanitized ice.
12. Clean and sanitize dispenser hopper following instructions on page 16. Installation is complete.
13
See Icemaker Installation Manual (form #00124453) for critical installation instructions for
remote icemakers. Failure to comply with these instructions will result in poor performance
and void warranty.
!
engaging pin
5mm (.187) ice tube hole
ice hose mounting bracket
capillary tube
ice tube
26mm
(1.00")
Fig. 9 – Ice transport tube and ice level control stat mounting for freestanding dispensers and countertop
units with Satellite-fill icemaker
14
Installing top mount icemakers
(models C/E25CT400A/W, C/E50CT400A/W, C/E25HT400A/W, C/E50HT400A/W)
1. On dispensers equipped with topmounted, water-cooled icemakers, feed condenser supply and drain lines
from back through utility knock-out (Fig. 4F) or through counter, as appropriate. Connect condenser supply
line to inlet fitting (Fig. 3H) on utility flange at bottom of dispenser. Connect condenser drain line to outlet
fitting (Fig. 3J) on utility flange at bottom of dispenser.
Note: Do not run condenser supply water through icemaker water filter system. Do not connect condenser
drain line to any other drain lines.
2. Remove dispenser top front cover by removing two screws at bottom corners of cover, lifting cover slightly
and pulling forward.
3. Remove icemaker compartment top and side panels.
4. Remove icemaker hold-down bracket from front of icemaker compartment.
5. Lift icemaker onto dispenser top and slide icemaker completely into position, compressor end first. Front of
icemaker base must be flush with front of dispenser.
6. Reinstall hold-down bracket on front of icemaker with power cord and bin signal cords in notch. Do not cut or
pinch cords.
7. Insert loose end of ice transport tube through bracket on icemaker base into hopper access hole. Be sure that
transport tube is secured under retainer on float reservoir bracket (Step 2, Fig. 10). Tighten transport tube clamp
screw to secure ice transport tube.
8. Connect plastic water supply line to fitting at top of float reservoir.
9. Connect vinyl drain from dispenser securely to 120° elbow on icemaker drain line.
10. Connect icemaker two-lead bin signal twist lock plug, and three-lead power connector, to dispenser twist-
connectors.
11. On dispensers equipped with water-cooled icemakers, connect condenser water supply and drain lines to
condenser fittings on icemaker.
12. Turn on water supply and check for leaks. Check that water level in float reservoir (when full) is within 7mm
(1/4") of mark on side of reservoir, and that float moves freely. Verify that water sensor tabs are immersed in
water in reservoir. Replace splash panel.
13. Install appropriate plug on power cord and insert into wall socket.
14. If dispenser is equipped with SensorSAFE remote protective plastic coating from dispense sensor labels.
15. Turn on power and bin signal rocker switches and test operation.
16. Clean and sanitize icemaker following instructions in icemaker manual.
17. Remove dispenser hopper access lid and clean and sanitize dispenser according to instructions on page 16.
18. Replace side and front covers and secure with screws. Installation is complete.
1
2
3
TIGHTEN
CLAMP
SCREW
Fig. 10 – Ice transport tube
Dispensers with top mount icemakers cannot be mounted on legs. They must be bolted to
counter. Use gloves when lifting icemaker to protect hands from sheet metal edges.
!
15
capillary tube
45°
19mm
(.75")
Hand bend cap tube
end to approx. 45°
as shown
Fig. 11 – Ice transport tube and bin thermostat capillary tube mounting units with top mounted icemakers
User information
How the dispenser works
Follett’s 25 and 50 automatic load ice and water dispensers receive ice from Follett’s 181kg (400lb)/day icemaker
located in the dispenser base, in the cabinet top or in a remote location up to 6m (20 ft) away. Ice produced is
stored in the bin section of the dispenser. When the dispense lever is pushed, the wheel motor is energized,
causing the wheel to turn. This moves ice to the dispense chute where it drops by gravity into the container held
below the chute.
In Follett’s continuous icemaking process, water freezes to the inside wall of the stainless steel evaporator. A
rotating stainless steel auger carries the ice to the top of the evaporator where it is compressed and extruded
through a nozzle on the outlet port. The ice is then pushed through a tube to the dispenser bin. When the storage
area is full, a bin stat opens and shuts the icemaker off.
When the bin is full, a bin stat shuts off the icemaker to avoid over-filling of the bin. The icemaker will restart after
20 minutes if the bin is calling for ice.
How the SensorSAFE accessory works
Follett’s SensorSAFE accessory maximizes sanitation and minimizes the possibility of cross-contamination by
eliminating physical contact between the cup or container and dispenser. Sensors in the panel use reflected
infrared light to detect the presence of the container and send a signal to a control board which then activates the
appropriate components for ice or water dispensing.
The SensorSAFE package includes a cleaning switch under the left side of the front cover which temporarily shuts
off dispensing to allow cleaning of the panel and lenses. If the switch is not turned back on after cleaning, the
dispenser automatically resets after two minutes for normal operation.
SensorSAFE also includes a time limit safety feature which automatically stops ice dispensing after one minute
of continuous dispensing. Dispensing can be resumed by moving the container away from the dispenser and
returning it to the activation zone.
How the chilled water accessory works
Follett’s chilled water accessory uses ice from the dispenser’s storage hopper to chill incoming water supplied to
the water station. The water chiller assembly is located in the dispenser cabinet under the storage hopper. As ice
is dispensed it is automatically fed into the water chiller assembly to chill the water coil inside the assembly.
Cleaning and sanitizing procedures
Solution A: Prepare cleaning solution (200 ppm of available chlorine content) of Ecolab Mikro-chlor Cleaner
or equal chlorinated detergent. Solution temperature must be 24°C – 52°C (75°F – 125°F).
Solution B: Prepare sanitizing solution (50 ppm of available chlorine content) of Ecolab Mikro-chlor Cleaner
or equal chlorinated detergent. Solution temperature must be 24°C – 52°C (75°F – 125°F).
Follett recommends following the periodic cleaning schedule on page 17 to ensure the quality of ice provided. Use
only recommended cleaning solutions. Do not use solvents, abrasive cleaners, metal scrapers or sharp objects.
Recommended daily cleaning of drain pan
1. Remove all debris from drain pan.
2. Slowly pour 4L (1gal) hot water into drain pan to keep drain lines clear.
16
Always disconnect power before cleaning.
!
Recommended weekly cleaning
1. Wash drain pan and grille with Solution A above. Rinse thoroughly.
2. Slowly pour solution of 237ml (8 oz) household bleach mixed with 3.8L (1gal) hot water into drain pan to help
prevent algae growth in drain lines.
If dispenser is a SensorSAFE unit:
3. Deactivate dispenser by depressing and releasing clean switch located on left side of unit under top front cover.
4. Clean lens using soft cloth and mild, non-abrasive cleaner.
5. Reactivate dispenser by depressing and releasing clean switch a second time (dispenser automatically
reactivates after two minutes).
Recommended quarterly cleaning of dispenser hopper
Note: If icemaker and dispenser are cleaned and sanitized at the same time, icemaker should be completed first.
1. Remove ice from dispenser.
2. Working inside storage area, remove center thumbscrew from dispense wheel, tilt wheel up toward back to clear
baffle and lift wheel out.
3. Remove front cover, chute cover and clear plastic chute.
4. Wipe lid, wheel, baffle, inside of storage area and clear plastic chute with damp cloth wrung out in Solution A.
5. Rinse all above items with damp cloth rinsed and wrung out in clear water.
6. Wipe all bin surfaces with Solution A.
7. Rinse thoroughly with clear, potable water.
8. Wipe with Solution B to sanitize.
9. Reinstall dispense wheel and other components.
If dispenser is equipped with chilled water accessory:
1. Remove four screws securing splash panel.
2. Disconnect 19mm (3/4") drain line from bottom of chilled water canister.
3. Loosen (do not remove) screw securing front bracket of chilled water canister to bottom of dispenser hopper.
4. Rotate canister clockwise to release front bracket, then pull canister forward to disengage rear bracket.
5. Remove chilled water coil from canister and clean with cloth wrung out in Solution A.
6. Wipe inside of chilled water canister with cloth wrung out in Solution A.
7. Rinse all above items with damp cloth wrung out in clear water.
8. Sanitize all above items with damp cloth wrung out in Solution B. Do not rinse.
9. Reinstall chilled water coil into canister (rubber alignment grommet on coil tubing must be located outside
chilled water canister to hold coil securely against canister wall).
10. Reinstall chilled water assembly on dispenser and tighten screw securing front bracket.
11. Reconnect 19mm (3/4") drain line to chilled water canister.
12. Reinstall splash panel and top front cover.
13. Restore power and test operation.
17
Quarterly cleaning of icemaker system
Units with icemakers require icemaker cleaning at least every 3 months, and more often if local water
conditions dictate. Failure to clean icemaker will result in decreased performance and potential damage
to icemaker. Refer to Icemaker Operation and Service Manual for specific cleaning instructions.
To avoid possible damage to motor assembly, use a damp cloth only. Do not allow water to run
through center hole in bottom of bin area.
!
WTR
M
MAIN
POWER
SWITCH
BIN SIGNAL
SWITCH
BIN SIGNAL FROM ICE MACHINE
(230 V)
ICE MACHINE
POWER
WHITE
WHITE
WHITE
WHITE
4x4 JUNCTION BOX
BLACK
GREEN
Blue
BLUE
PURPLE
BLUE
PURPLE
Brown 220V 60Hz/230V 50Hz
Green/Yellow Ground
THERMOSTAT
RED -
FREESTANDING AND REMOTE
BLACK -
TOP MOUNT
ORANGE -
FREESTANDING AND REMOTE
WHITE -
TOP MOUNT
Service information
Wiring diagrams
How unit works — lever models
The dispense wheel motor is energized through the power and ice dispense switches. The water solenoid valve
is energized through the power and water dispense switches. The icemaker receives the bin signal through the
normally closed bin thermostat and the bin signal switch. When the bin level thermostat is calling for ice, a 16V
circuit is completed to the bin signal terminals on the icemaker circuit board.
When ice builds up around the bin
thermostat, the contacts open, opening the circuit to the bin signal terminals on the icemaker circuit board.
18
How unit works — SensorSAFE models
SensorSAFE models provide “touchless” ice and water dispensing. When a container is placed within the
actuation zone below the ice or water chute on SensorSAFE dispenser models, an infrared signal reflects off
the container and is detected by the sensor. The sensor then sends a signal to the control board to activate the
appropriate components to dispense ice or water. LEDs on the board indicate when the board is receiving a signal
from the sensors.
A safety, shut-off feature automatically stops the unit from dispensing after one minute of continuous activation.
Dispensing can be restarted by moving the container away and then returning it to the actuation zone.
Dispensing can be temporarily suspended for cleaning by depressing and releasing the clean switch, located
under the left side of the top front cover. Depressing and releasing the button a second time will return the
dispenser to normal operating state. If the clean switch is not depressed a second time, the dispenser will
automatically resume normal dispense operation (CLN LED goes out) after two minutes. An LED on the control
board will light to indicate that the dispensing has been suspended by activation of the clean switch.
ICE MACHINE POWER, 230V, 50Hz
WHITE
WHITE
4x4 JUNCTION BOX
BLACK
GREEN
Blue
Brown 220V 60Hz/230V 50Hz
Green/Yellow Ground
WTR
M
BLUE
CLEAN
SWITCH
NEUTRAL
WTR
CLN
WM
SOL
L1
PWR
GND
WTR
ICE
YELLOW
YELLOW
PURPLE
SWITCH
MAIN POWER
BLACK
WATER SENSOR
ICE SENSOR
BIN SIGNAL
SWITCH
BIN SIGNAL FROM ICE MACHINE
THERMOSTAT
RED -
FREESTANDING AND REMOTE
BLACK -
TOP MOUNT
ORANGE -
FREESTANDING AND REMOTE
WHITE -
TOP MOUNT
19
20
Dispenser troubleshooting
Before calling for service:
• Check that there is ice in dispenser bin area • Check that all switches and circuit breakers are on
• Check that congealed cubes are not causing a jam • Check that all drains are clear
Disconnect power to dispenser and icemaker before putting hands or arms in storage area, or
attempting any repair or service to equipment.
!
Symptom
1. Does not dispense
ice.
2. Does not dispense
water.
3. Water runs
continuously.
4. Dispense wheel
rotates continuously.
5. Icemaker runs
continuously.
6. Ice dispenses by
itself.
Possible cause
a. Power switch off or faulty.
b. Faulty dispense switch.
c. Wheel motor malfunction.
d. Drive chain off.
e. Sprocket key missing.
a. Dispense switch faulty.
b. Faulty water solenoid.
c. Solenoid plugged by debris.
a. Dispense switch contacts burned shut.
b. Debris preventing valve from closing.
a. Dispense switch contacts burned shut.
a. Faulty or incorrectly positioned bin
thermostat.
b. Incorrect field wiring.
a. Baffle not adjusted properly.
b. Faulty dispense switch.
Solution
a. Check switch; turn on or replace if faulty.
b. Replace switch.
c. Check motor and replace as required.
d. Reinstall chain.
e. Install key and tighten sprocket.
a. Check switch and replace if faulty.
b. Check solenoid and replace if faulty.
c. Remove and clean valve.
a. Check switch and replace if faulty.
b. Remove and clean valve.
a. Replace dispense switch.
a. Check for proper positioning (middle of
adjustment range); if thermostat does not
open when ice is placed on capillary tube,
replace thermostat.
b. Check that icemaker receives bin signal
from dispenser.
a. See page 22 for adjustment instructions.
b. Replace dispense switch.
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Follett Symphony C25CR400A-S, Symphony C50CR400A-S Instrukcja obsługi

Symphony C25CR400A-S, Symphony C50CR400A-S
Follett
Marka
Follett
Model
Symphony C25CR400A-S, Symphony C50CR400A-S
Kategoria
Kostkarki do lodu
Typ
Instrukcja obsługi
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