IPT Pumps 5761--95 Instrukcja obsługi

Specifications Information and Repair Parts Manual 5760-95 thru 576E-95

5760-250-00

1

09/2011

Please read and save this Repair Parts Manual. Read this manual and the General Operating Instructions carefully before attempting to assemble,

install, operate or maintain the product described. Protect yourself and others by observing all safety information. The Safety Instructions are contained

in the General Operating Instructions. Failure to comply with the safety instructions accompanying this product could result in personal injury and/or

property damage! Retain instructions for future reference. AMT reserves the right to discontinue any model or change specifications at any time without

incurring any obligation.

Periodic maintenance and inspection is required on all pumps to insure proper operation. Unit must be clear of debris and sediment. Inspect for leaks and loose bolts. Failure

to do so voids warranty.

Submersible Shredder Pumps

Refer to pump manual 1808-636-00 for General Operating and Safety Instructions.

DESCRIPTION

These heavy duty centrifugal Submersible Shredder Pumps are intended for use in residential, commercial, and industrial settings. Examples include:

Sewage, wastewater, and other general processing applications involving dirty liquids with small solids (see size chart below). Submersible design

means low noise and no priming issues.

Each unit is completely assembled and includes a self-cleaning, semi-open cast iron impeller featuring a tungsten carbide cutting tip for durability while

helping to break-up solids. Pumps incorporate a mechanical shaft seal with long-lasting silicon carbide wear faces and feature a secondary shaft seal

and oil chamber.

Pumps have a 3450 RPM electric motor fitted with an unfinished power cord that requires field wiring (no controls are supplied). Motors are rated

continuous duty and single phase units have automatic restart thermal overload protection. Handle liquids from 40° to 104° F (4° to 40° C). For use with

non-flammable liquids compatible with pump component materials.

MAINTENANCE

Make certain that unit is disconnected from power source before

attempting to service or remove any components!

POWER CORD REPLACEMENT

Periodically inspect power cord and replace whenever abrasion,

cracking, softening, or other signs of deterioration are found.

Refer to Figures 1 and 2.

1. Place unit on workbench in upright position. Clean dirt and

rust from around wire cover (Ref. No. 7).

2. Remove two fasteners (Ref. No. 4) which hold cord retainer

(Ref. No. 3).

3. Remove fastener(s) (Ref. No. 5) at handle (Ref. No. 6) to

free wire loom (Ref. No. 2).

4. Remove four fasteners (Ref. No. 8) which hold wire cover in

place.

5. Carefully pry cover from unit with screwdriver.

IMPORTANT: Be careful to keep rust and other debris from falling into

motor housing during cover removal.

6. Take note of proper wire configuration, and connect new

power cord (Ref. No. 1) in identical fashion.

If unsure about above information or wiring diagrams, consult an

electrician familiar with motor wiring.

7. Clean sealing flanges if necessary and reassemble pump in

reverse order.

IMPELLER INSPECTION /REPLACEMENT

If pump develops poor performance characteristics, impeller may be

worn or clogged.

IMPELLER INSPECTION

Refer to Figure 2

1. Place unit on workbench in upright position and clean rust

and buildup from around pump-to-motor flange.

2. Remove four short fasteners (Ref. No. 15) which attach

pump to motor.

3. Lift motor assembly up out of pump assembly and lay on

workbench in horizontal position. Rap down on pump body

with soft mallet if necessary to separate parts.

4. Inspect impeller (Ref. No. 26). If clog is found, remove

debris and reassemble in reverse order. If damage to

impeller is found, such as pitting, deep grooves, or

breakage, proceed to next section.

IMPELLER REPLACEMENT

1. Remove impeller fastener (Ref. No. 28) by unscrewing in

counterclockwise direction.

NOTE: To prevent motor shaft from turning, wedge a screwdriver

between impeller vane and impeller fastener (see Figure 2).

2. Slide off impeller washer (Ref. No. 27). Impeller is keyed to

motor shaft and can now be pulled free.

3. Install replacement impeller and reassemble in reverse

order.

MECHANICAL SEAL REPLACEMENT

Motor internals are protected from contact with liquid being pumped by

a mechanical shaft seal and oil cavity. When seal wears out, potential

motor life will be compromised. Therefore, periodic seal replacement is

recommended. Time interval between replacements will depend on

abrasiveness of liquid being pumped, temperature, total accumulated

runtime, etc.

IMPORTANT: Always replace seal head (Ref. No. 18) and both seal

seats (Ref. Nos. 17 & 19) at same time to insure proper mating of

components.

Refer to Figure 2

1. Disassemble pump by following directions in both “Power

Cord Replacement” and “Impeller Inspection / Replacement”

sections.

2. With unit on its side and wire cover, pump assembly, and

impeller removed, lift shaft key (Ref. No. 13) from shaft/rotor

(Ref. No. 12) using a pliers.

3. Clean rust and buildup from unit.

4. From top of unit, remove four long fasteners (Ref. No. 10)

which attach lower end bell (Ref. No. 16) to motor case (Ref.

No. 11).

5. Rap on ears of lower end bell with a soft mallet to break it

free from motor case. Then carefully guide lower end bell

along with shaft/rotor and bearing assembly out of motor

case.

Specifications Information and Repair Parts Manual 5760-95 thru 576E-95

5760-250-00

2

09/2011

Submersible Shredder Pumps

6. Drain oil from seal cavity by removing drain screw (Ref. No.

23) and seal (Ref. no. 22) from seal plate (Ref. No. 21). Then

tip components upright overtop of a catch pan until oil is

drained.

7. Remove three fasteners (Ref. No. 25) and pry out seal plate

with screwdriver. Slinger washer (Ref. No. 24) will come free

at this time.

8. Use a press or gear puller to remove shaft and bearings from

lower end bell. Shaft seal head will now be free.

IMPORTANT: Shaft seal head (with spring) has unique ends, and two

seal seats are different from one another also. Be sure to note size and

color of each before disassembly so that new parts are installed in

proper orientation.

9. Remove upper seal seat (Ref. No. 17) from lower end bell by

using a screwdriver or dowel to press on seal from rear. Do

the same for lower seal seat (Ref. No. 19) in seal plate.

10. Clean seal seat cavities before inserting new seals.

11. Carefully wipe polished surface of new seal seats with a clean

cloth.

12. Wet outside of rubber portion of seal seats with a light coating

of soapy water.

13. Press each new seal seat squarely into cavity in both seal

plate and lower end bell. If seal seat does not press squarely

into cavity, it can be adjusted into place by pushing on it

carefully with a piece of pipe or dowel. Always use a piece of

cardboard between pipe and seal seat to avoid scratching

seal seat. (This is a lapped surface and must be handled very

carefully.)

14. After each seal seat is in place, insure that it is clean and has

not been marred.

15. Using a clean cloth, wipe shaft and make certain that it is

perfectly clean.

16. Carefully guide motor shaft through seal seat and use a press

to seat bearing back into lower end bell.

17. Apply a light coating of soapy water to inside rubber portion of

seal head and slide onto shaft (be sure to start correct end

first).

18. Place seal plate back onto lower end bell being careful to

guide shaft and avoid damage to seal seat. Secure with

fasteners.

19. Press slinger washer back in place.

20. Refill cavity with oil through fill hole and reassemble in

reverse order.

Figure 1 – Impeller Removal

Specifications Information and Repair Parts Manual 5760-95 thru 576E-95

5760-250-00

3

09/2011

For Repair Parts contact dealer where pump was purchased.

Please provide following information:

-Model Number

-Serial Number (if any)

Part description and number as shown in parts list

Figure 2 – Repair Parts Illustration – 2&3 inch

Specifications Information and Repair Parts Manual 5760-95 thru 576E-95

5760-250-00

4

09/2011

Repair Parts List

Part Number for Models:

2-inch - 1HP

3-inch - 2HP

5760-95

5761-95

5763-95

Ref.

5762-95

5764-95

No.

Description

576B-95

576C-95

Qty.

1

Power Cord Kit

-110VAC, 1PH

5760-350-90

-

1

-220VAC, 1PH

5761-350-90

5763-350-90

1

-220VAC, 3PH

5762-350-90

5764-350-90

1

-440VAC, 3PH

576B-350-90

576C-350-90

1

(includes Ref. Nos. 1, 2, 3, and 4)

2

Wire Loom

Incl. w/ Ref. 1

1

3

Retainer

Incl. w/ Ref. 1

1

4

Fastener

Incl. w/ Ref. 1

2

5

Fastener

*

2

6

Handle Kit

5760-100-90

5763-100-90

1

7

Wire Cover

-

8

Fastener

*

4

9

Seal

Incl. w/ Ref. 35

1

10

Fastener

-

11

Motor Case

-

12

Shaft/Rotor

-

13

Shaft Key

-

14

Seal

Incl. w/ Ref. 35

1

15

Fastener

*

4

16

Lower End Bell

-

17

Upper Seal Seat

Incl. w/ Ref. 35

1

18

Seal Head

Incl. w/ Ref. 35

1

19

Lower Seal Seat

Incl. w/ Ref. 35

1

20

Seal

Incl. w/ Ref. 35

1

21

Seal Plate

-

22

Seal

Incl. w/ Ref. 35

1

23

Drain Plug

*

1

24

Slinger Washer

Incl. w/ Ref. 35

1

25

Fastener

*

4

26

Impeller

Incl. w/ Ref. 34

1

27

Impeller Washer

Incl. w/ Ref. 34

1

28

Impeller Fastener

Incl. w/ Ref. 34

1

29

Casing Kit

5760-001-95

5763-001-95

1

30

Base

Incl. w/ Ref. 34

1

31

Fastener

Incl. w/ Ref. 34

4

32

Strainer Kit

5760-170-90

5763-170-90

1

33

Fastener

*

3

34

Wear Plate & Impeller Kit

5760-010-90

5763-010-90

1

(includes Ref. Nos. 26, 27, 28, 30, and 31)

35

Seal Kit (not shown)

5760-300-90

5763-300-90

1

(includes Ref. Nos. 9, 14, 17, 18, 19, 20, 22, and 24)

36

Start Capacitor

-110VAC, 1PH

5760-351-00

-

1

-220VAC, 1PH

5761-351-00

5763-351-00

1

37

Run Capacitor

-110VAC, 1PH

-

1



-220VAC, 1PH

-

5761-351-00

1

(*)

Standard Hardware Item, Available Locally

Specifications Information and Repair Parts Manual 5760-95 thru 576E-95

5760-250-00

5

09/2011

For Repair Parts contact dealer where pump was purchased.

Please provide following information:

-Model Number

-Serial Number (if any)

Part description and number as shown in parts list

Figure 3 – Repair Parts Illustration – 4 inch

Specifications Information and Repair Parts Manual 5760-95 thru 576E-95

5760-250-00

6

09/2011

Repair Parts List

Part Number for Models:

4-inch - 3HP

4-inch - 5HP

5765-95

Ref.

5766-95

5767-95

No.

Description

576D-95

576E-95

Qty.

1

Power Cord Kit

-110VAC, 1PH

-

1

-220VAC, 1PH

5765-350-90

-

1

-220VAC, 3PH

5766-350-90

5767-350-90

1

-440VAC, 3PH

576D-350-90

576E-350-90

1

(includes Ref. Nos. 1, 2, 3, and 4)

2

Wire Loom

Incl. w/ Ref. 1

1

3

Retainer

Incl. w/ Ref. 1

1

4

Fastener

Incl. w/ Ref. 1

2

5

Fastener

*

2

6

Handle Kit

5765-100-90

5767-100-90

1

7

Wire Cover

-

8

Fastener

*

4

9

Seal

Incl. w/ Ref. 35

1

10

Fastener

-

11

Motor Case

-

12

Shaft/Rotor

-

13

Shaft Key

-

14

Seal

Incl. w/ Ref. 35

1

15

Fastener

*

4

16

Lower End Bell

-

17

Upper Seal Seat

Incl. w/ Ref. 35

1

18

Seal Head

Incl. w/ Ref. 35

1

19

Lower Seal Seat

Incl. w/ Ref. 35

1

20

Seal

Incl. w/ Ref. 35

1

21

Seal Plate

-

22

Seal

Incl. w/ Ref. 35

1

23

Drain Plug

*

1

24

Slinger Washer

Incl. w/ Ref. 35

1

25

Fastener

*

4

26

Impeller

Incl. w/ Ref. 34

1

27

Impeller Washer

Incl. w/ Ref. 34

1

28

Impeller Fastener

Incl. w/ Ref. 34

1

29

Casing Kit

5765-001-95

5767-001-95

1

29A

Flange & Gasket Kit

5765-070-95

1

30

Base

Incl. w/ Ref. 34

1

31

Fastener

Incl. w/ Ref. 34

4

32

Strainer Kit

5765-170-90

5767-170-90

1

33

Fastener

*

3

34

Wear Plate & Impeller Kit

5765-010-90

5767-010-90

1

(includes Ref. Nos. 26, 27, 28, 30, and 31)

35

Seal Kit (not shown)

5765-300-90

5767-300-90

1

(includes Ref. Nos. 9, 14, 17, 18, 19, 20, 22, and 24)

36

Start Capacitor

-220VAC, 1PH

5763-351-00

-

1

37

Run Capacitor

-220VAC, 1PH

5761-351-00

-

1

(*)

Standard Hardware Item, Available Locally

IPT Pumps 5761--95 Instrukcja obsługi

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