Makita GA027G Instrukcja obsługi

Typ
Instrukcja obsługi
GA027G
GA028G
GA029G
GA030G
GA031G
GA032G
EN Cordless Angle Grinder INSTRUCTION MANUAL 9
PL Akumulatorowa szlierka
kątowa INSTRUKCJA OBSŁUGI 24
HU Akkumulátoros sarokcsiszoló HASZNÁLATI KÉZIKÖNYV 42
SK Ručná uhlová brúska NÁVOD NA OBSLUHU 59
CS Akumulátorová úhlová
bruska NÁVOD K OBSLUZE 74
UK Бездротова кутова
шліфувальна машина ІНСТРУКЦІЯ З
ЕКСПЛУАТАЦІЇ 89
RO Polizor unghiular cu
acumulator MANUAL DE INSTRUCŢIUNI 106
DE Akku-Winkelschleifer BETRIEBSANLEITUNG 122
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16 mm (5/8″) 16 mm (5/8″)
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Fig.46
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9ENGLISH
ENGLISH (Original instructions)
SPECIFICATIONS
Model: GA027G GA028G GA029G GA030G GA031G GA032G
Wheel diameter 100 mm
(4″)
115 mm
(4-1/2″)
125 mm
(5″)
100mm
(4″)
115 mm
(4-1/2″)
125 mm
(5″)
Max. wheel thickness 6.4 mm 7.2 mm 6.4 mm 7.2 mm
Spindle thread M10 M14 or 5/8″
(country specic)
M10 M14 or 5/8″
(country specic)
Rated speed (n) 8,500 min-1
Overall length with BL4025 413 mm
with BL4040 425 mm
Net weight
2.9 - 3.4 kg 3.0 - 3.6 kg 3.0 - 4.5 kg 2.8 - 3.4 kg 2.9 - 3.6 kg 3.0 - 4.4 kg
Rated voltage D.C. 36 V - 40 V max
Due to our continuing program of research and development, the specications herein are subject to change
without notice.
Specications may dier from country to country.
The weight may dier depending on the attachment(s), including the battery cartridge. The lightest and heavi-
est combination, according to EPTA-Procedure 01/2014, are shown in the table.
Applicable battery cartridge and charger
Battery cartridge BL4025 / BL4040
Charger DC40RA
Some of the battery cartridges and chargers listed above may not be available depending on your region of
residence.
WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges
and chargers may cause injury and/or re.
Intended use
The tool is intended for grinding, sanding, wire brushing
and cutting of metal and stone materials without the use
of water.
Noise
The typical A-weighted noise level determined according to EN60745-2-3:
Model Sound pressure
level (LpA) : (dB(A)) Sound power level
(LWA) : (dB(A)) Uncertainty (K) :
(dB(A))
GA027G 81 92 3
GA028G 81 92 3
GA029G 82 93 3
GA030G 81 92 3
GA031G 81 92 3
GA032G 82 93 3
NOTE: The declared noise emission value(s) has been measured in accordance with a standard test method and
may be used for comparing one tool with another.
NOTE: The declared noise emission value(s) may also be used in a preliminary assessment of exposure.
10 ENGLISH
WARNING: Wear ear protection.
WARNING: The noise emission during actual use of the power tool can dier from the declared val-
ue(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation
of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the
times when the tool is switched o and when it is running idle in addition to the trigger time).
Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745-2-3:
Work mode: surface grinding with normal side grip
Model
Vibration emission (ah, AG) : (m/s2)
Uncertainty (K) : (m/s2)
GA027G 4.5 1.5
GA028G 5.0 1.5
GA029G 6.0 1.5
GA030G 4.5 1.5
GA031G 5.0 1.5
GA032G 6.0 1.5
Work mode: surface grinding with anti vibration side grip
Model
Vibration emission (ah, AG) : (m/s2)
Uncertainty (K) : (m/s2)
GA027G 4.5 1.5
GA028G 5.0 1.5
GA029G 6.5 1.5
GA030G 4.5 1.5
GA031G 5.0 1.5
GA032G 6.5 1.5
Work mode: disc sanding with normal side grip
Model
Vibration emission (ah, AG) : (m/s2)
Uncertainty (K) : (m/s2)
GA027G 2.5 m/s2 or less 1.5
GA028G 2.5 1.5
GA029G 3.0 1.5
GA030G 2.5 m/s2 or less 1.5
GA031G 2.5 1.5
GA032G 3.0 1.5
Work mode: disc sanding with anti vibration side grip
Model
Vibration emission (ah, AG) : (m/s2)
Uncertainty (K) : (m/s2)
GA027G 2.5 m/s2 or less 1.5
GA028G 2.5 1.5
GA029G 3.0 1.5
GA030G 2.5 m/s2 or less 1.5
GA031G 2.5 1.5
GA032G 3.0 1.5
NOTE: The declared vibration total value(s) has been measured in accordance with a standard test method and
may be used for comparing one tool with another.
NOTE: The declared vibration total value(s) may also be used in a preliminary assessment of exposure.
11 ENGLISH
WARNING: The vibration emission during actual use of the power tool can dier from the declared
value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation
of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the
times when the tool is switched o and when it is running idle in addition to the trigger time).
WARNING: The declared vibration emission value is used for main applications of the power tool. However if
the power tool is used for other applications, the vibration emission value may be dierent.
EC Declaration of Conformity
For European countries only
The EC declaration of conformity is included as Annex A
to this instruction manual.
SAFETY WARNINGS
General power tool safety warnings
WARNING: Read all safety warnings, instruc-
tions, illustrations and specications provided
with this power tool. Failure to follow all instructions
listed below may result in electric shock, re and/or
serious injury.
Save all warnings and instruc-
tions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Cordless grinder safety warnings
Safety Warnings Common for Grinding, Sanding,
Wire Brushing, or Abrasive Cutting-O Operations:
1. This power tool is intended to function as a
grinder, sander, wire brush or cut-o tool.
Read all safety warnings, instructions, illus-
trations and specications provided with this
power tool. Failure to follow all instructions listed
below may result in electric shock, re and/or
serious injury.
2. Operations such as polishing are not rec-
ommended to be performed with this power
tool. Operations for which the power tool was not
designed may create a hazard and cause per-
sonal injury.
3. Do not use accessories which are not speci-
cally designed and recommended by the tool
manufacturer. Just because the accessory can
be attached to your power tool, it does not assure
safe operation.
4. The rated speed of the accessory must be at
least equal to the maximum speed marked on
the power tool. Accessories running faster than
their rated speed can break and y apart.
5. The outside diameter and the thickness of your
accessory must be within the capacity rating
of your power tool. Incorrectly sized accessories
cannot be adequately guarded or controlled.
6. Threaded mounting of accessories must
match the grinder spindle thread. For acces-
sories mounted by anges, the arbour hole of
the accessory must t the locating diameter
of the ange. Accessories that do not match the
mounting hardware of the power tool will run out of
balance, vibrate excessively and may cause loss
of control.
7. Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive
wheels for chips and cracks, backing pad for
cracks, tear or excess wear, wire brush for
loose or cracked wires. If power tool or acces-
sory is dropped, inspect for damage or install
an undamaged accessory. After inspecting and
installing an accessory, position yourself and
bystanders away from the plane of the rotating
accessory and run the power tool at maximum
no-load speed for one minute. Damaged acces-
sories will normally break apart during this test
time.
8. Wear personal protective equipment.
Depending on application, use face shield,
safety goggles or safety glasses. As appro-
priate, wear dust mask, hearing protectors,
gloves and workshop apron capable of stop-
ping small abrasive or workpiece fragments.
The eye protection must be capable of stopping
ying debris generated by various operations.
The dust mask or respirator must be capable of
ltrating particles generated by your operation.
Prolonged exposure to high intensity noise may
cause hearing loss.
9. Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken accessory
may y away and cause injury beyond immediate
area of operation.
10. Hold the power tool by insulated gripping
surfaces only, when performing an operation
where the cutting tool may contact hidden
wiring. Contact with a "live" wire will also make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
11. Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning
accessory may grab the surface and pull the
power tool out of your control.
12. Do not run the power tool while carrying it at
your side. Accidental contact with the spinning
accessory could snag your clothing, pulling the
accessory into your body.
13. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
12 ENGLISH
14. Do not operate the power tool near ammable
materials. Sparks could ignite these materials.
15. Do not use accessories that require liquid
coolants. Using water or other liquid coolants
may result in electrocution or shock.
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged
rotating wheel, backing pad, brush or any other acces-
sory. Pinching or snagging causes rapid stalling of the
rotating accessory which in turn causes the uncon-
trolled power tool to be forced in the direction opposite
of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or
pinched by the workpiece, the edge of the wheel that is
entering into the pinch point can dig into the surface of
the material causing the wheel to climb out or kick out.
The wheel may either jump toward or away from the
operator, depending on direction of the wheel’s move-
ment at the point of pinching. Abrasive wheels may also
break under these conditions.
Kickback is the result of power tool misuse and/or
incorrect operating procedures or conditions and can be
avoided by taking proper precautions as given below.
1. Maintain a rm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control over
kickback or torque reaction during start-up.
The operator can control torque reactions or kick-
back forces, if proper precautions are taken.
2. Never place your hand near the rotating acces-
sory. Accessory may kickback over your hand.
3. Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite
to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp
edges etc. Avoid bouncing and snagging the
accessory. Corners, sharp edges or bouncing
have a tendency to snag the rotating accessory
and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade
or toothed saw blade. Such blades create fre-
quent kickback and loss of control.
Safety Warnings Specic for Grinding and Abrasive
Cutting-O Operations:
1. Use only wheel types that are recommended
for your power tool and the specic guard
designed for the selected wheel. Wheels for
which the power tool was not designed cannot be
adequately guarded and are unsafe.
2. The grinding surface of centre depressed
wheels must be mounted below the plane of
the guard lip. An improperly mounted wheel that
projects through the plane of the guard lip cannot
be adequately protected.
3. The guard must be securely attached to the
power tool and positioned for maximum safety,
so the least amount of wheel is exposed
towards the operator. The guard helps to protect
the operator from broken wheel fragments, acci-
dental contact with wheel and sparks that could
ignite clothing.
4.
Wheels must be used only for recommended
applications. For example: do not grind with the
side of cut-o wheel. Abrasive cut-o wheels are
intended for peripheral grinding, side forces applied
to these wheels may cause them to shatter.
5.
Always use undamaged wheel anges that are of
correct size and shape for your selected wheel.
Proper wheel anges support the wheel thus reducing
the possibility of wheel breakage. Flanges for cut-o
wheels may be dierent from grinding wheel anges.
6. Do not use worn down wheels from larger
power tools. Wheel intended for larger power tool
is not suitable for the higher speed of a smaller
tool and may burst.
Additional Safety Warnings Specic for Abrasive
Cutting-O Operations:
1. Do not “jam“ the cut-o wheel or apply exces-
sive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting
or binding of the wheel in the cut and the possibil-
ity of kickback or wheel breakage.
2. Do not position your body in line with and
behind the rotating wheel. When the wheel, at
the point of operation, is moving away from your
body, the possible kickback may propel the spin-
ning wheel and the power tool directly at you.
3. When wheel is binding or when interrupting
a cut for any reason, switch o the power
tool and hold the power tool motionless until
the wheel comes to a complete stop. Never
attempt to remove the cut-o wheel from the
cut while the wheel is in motion otherwise
kickback may occur. Investigate and take correc-
tive action to eliminate the cause of wheel binding.
4. Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed and
carefully re-enter the cut. The wheel may bind,
walk up or kickback if the power tool is restarted in
the workpiece.
5. Support panels or any oversized workpiece to
minimize the risk of wheel pinching and kick-
back. Large workpieces tend to sag under their
own weight. Supports must be placed under the
workpiece near the line of cut and near the edge
of the workpiece on both sides of the wheel.
6. Use extra caution when making a “pocket cut”
into existing walls or other blind areas. The
protruding wheel may cut gas or water pipes, elec-
trical wiring or objects that can cause kickback.
Safety Warnings Specic for Sanding Operations:
1. Do not use excessively oversized sanding
disc paper. Follow manufacturers recommen-
dations, when selecting sanding paper. Larger
sanding paper extending beyond the sanding
pad presents a laceration hazard and may cause
snagging, tearing of the disc or kickback.
Safety Warnings Specic for Wire Brushing
Operations:
1. Be aware that wire bristles are thrown by the
brush even during ordinary operation. Do not
overstress the wires by applying excessive
load to the brush. The wire bristles can easily
penetrate light clothing and/or skin.
13 ENGLISH
2. If the use of a guard is recommended for wire
brushing, do not allow any interference of the
wire wheel or brush with the guard. Wire wheel
or brush may expand in diameter due to work load
and centrifugal forces.
Additional Safety Warnings:
1. When using depressed centre grinding wheels,
be sure to use only berglass-reinforced
wheels.
2. NEVER USE Stone Cup type wheels with this
grinder. This grinder is not designed for these
types of wheels and the use of such a product
may result in serious personal injury.
3. Be careful not to damage the spindle, the
ange (especially the installing surface) or the
lock nut. Damage to these parts could result in
wheel breakage.
4. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
5. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or
wobbling that could indicate poor installation
or a poorly balanced wheel.
6. Use the specied surface of the wheel to per-
form the grinding.
7. Do not leave the tool running. Operate the tool
only when hand-held.
8. Do not touch the workpiece immediately after
operation; it may be extremely hot and could
burn your skin.
9. Do not touch accessories immediately after
operation; it may be extremely hot and could
burn your skin.
10. Observe the instructions of the manufacturer
for correct mounting and use of wheels.
Handle and store wheels with care.
11. Do not use separate reducing bushings or
adaptors to adapt large hole abrasive wheels.
12. Use only anges specied for this tool.
13. For tools intended to be tted with threaded
hole wheel, ensure that the thread in the wheel
is long enough to accept the spindle length.
14. Check that the workpiece is properly
supported.
15. Pay attention that the wheel continues to
rotate after the tool is switched o.
16. If working place is extremely hot and humid,
or badly polluted by conductive dust, use a
short-circuit breaker (30 mA) to assure opera-
tor safety.
17. Do not use the tool on any materials contain-
ing asbestos.
18. When use cut-o wheel, always work with
the dust collecting wheel guard required by
domestic regulation.
19. Cutting discs must not be subjected to any
lateral pressure.
20. Do not use cloth work gloves during operation.
Fibers from cloth gloves may enter the tool, which
causes tool breakage.
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace
strict adherence to safety rules for the subject
product. MISUSE or failure to follow the safety
rules stated in this instruction manual may cause
serious personal injury.
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery
charger, (2) battery, and (3) product using
battery.
2. Do not disassemble or tamper the battery
cartridge. It may result in a re, excessive heat,
or explosion.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten-
tion right away. It may result in loss of your
eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con-
ductive material.
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
ow, overheating, possible burns and even a
breakdown.
6. Do not store and use the tool and battery car-
tridge in locations where the temperature may
reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a re.
8. Do not nail, cut, crush, throw, drop the battery
cartridge, or hit against a hard object to the
battery cartridge. Such conduct may result in a
re, excessive heat, or explosion.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require-
ments.
For commercial transports e.g. by third parties,
forwarding agents, special requirement on pack-
aging and labeling must be observed.
For preparation of the item being shipped, consult-
ing an expert for hazardous material is required.
Please also observe possibly more detailed
national regulations.
Tape or mask o open contacts and pack up the
battery in such a manner that it cannot move
around in the packaging.
11. When disposing the battery cartridge, remove
it from the tool and dispose of it in a safe
place. Follow your local regulations relating to
disposal of battery.
14 ENGLISH
12. Use the batteries only with the products
specied by Makita. Installing the batteries to
non-compliant products may result in a re, exces-
sive heat, explosion, or leak of electrolyte.
13. If the tool is not used for a long period of time,
the battery must be removed from the tool.
14. During and after use, the battery cartridge may
take on heat which can cause burns or low
temperature burns. Pay attention to the han-
dling of hot battery cartridges.
15. Do not touch the terminal of the tool imme-
diately after use as it may get hot enough to
cause burns.
16. Do not allow chips, dust, or soil stuck into the
terminals, holes, and grooves of the battery
cartridge. It may result in poor performance or
breakdown of the tool or battery cartridge.
17. Unless the tool supports the use near
high-voltage electrical power lines, do not use
the battery cartridge near a high-voltage elec-
trical power lines. It may result in a malfunction
or breakdown of the tool or battery cartridge.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
have been altered, may result in the battery bursting
causing res, personal injury and damage. It will
also void the Makita warranty for the Makita tool and
charger.
Tips for maintaining maximum
battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and
charge the battery cartridge when you notice
less tool power.
2.
Never recharge a fully charged battery cartridge.
Overcharging shortens the battery service life.
3.
Charge the battery cartridge with room tempera-
ture at 10 °C - 40 °C (50 °F - 104 °F). Let a hot
battery cartridge cool down before charging it.
4. When not using the battery cartridge, remove
it from the tool or the charger.
5. Charge the battery cartridge if you do not use
it for a long period (more than six months).
Important safety instructions for
wireless unit
1. Do not disassemble or tamper with the wire-
less unit.
2. Keep the wireless unit away from young chil-
dren. If accidentally swallowed, seek medical
attention immediately.
3. Use the wireless unit only with Makita tools.
4. Do not expose the wireless unit to rain or wet
conditions.
5. Do not use the wireless unit in places where
the temperature exceeds 50°C (122°F).
6. Do not operate the wireless unit in places
where medical instruments, such as heart
pace makers are nearby.
7. Do not operate the wireless unit in places
where automated devices are nearby. If oper-
ated, automated devices may develop malfunction
or error.
8. Do not operate the wireless unit in places
under high temperature or places where
static electricity or electrical noise could be
generated.
9. The wireless unit can produce electromagnetic
elds (EMF) but they are not harmful to the
user.
10. The wireless unit is an accurate instrument. Be
careful not to drop or strike the wireless unit.
11. Avoid touching the terminal of the wireless
unit with bare hands or metallic materials.
12. Always remove the battery on the product
when installing the wireless unit into it.
13. When opening the lid of the slot, avoid the
place where dust and water may come into the
slot. Always keep the inlet of the slot clean.
14. Always insert the wireless unit in the correct
direction.
15. Do not press the wireless activation button
on the wireless unit too hard and/or press the
button with an object with a sharp edge.
16. Always close the lid of the slot when
operating.
17. Do not remove the wireless unit from the slot
while the power is being supplied to the tool.
Doing so may cause a malfunction of the wireless
unit.
18. Do not remove the sticker on the wireless unit.
19. Do not put any sticker on the wireless unit.
20. Do not leave the wireless unit in a place where
static electricity or electrical noise could be
generated.
21. Do not leave the wireless unit in a place sub-
ject to high heat, such as a car sitting in the
sun.
22. Do not leave the wireless unit in a dusty or
powdery place or in a place corrosive gas
could be generated.
23. Sudden change of the temperature may bedew
the wireless unit. Do not use the wireless unit
until the dew is completely dried.
24. When cleaning the wireless unit, gently wipe
with a dry soft cloth. Do not use benzine, thin-
ner, conductive grease or the like.
25. When storing the wireless unit, keep it in the
supplied case or a static-free container.
26. Do not insert any devices other than Makita
wireless unit into the slot on the tool.
27. Do not use the tool with the lid of the slot dam-
aged. Water, dust, and dirt come into the slot may
cause malfunction.
28. Do not pull and/or twist the lid of the slot more
than necessary. Restore the lid if it comes o
from the tool.
29. Replace the lid of the slot if it is lost or
damaged.
SAVE THESE INSTRUCTIONS.
15 ENGLISH
FUNCTIONAL DESCRIPTION
CAUTION: Always be sure that the tool is
switched o and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing or removing battery cartridge
CAUTION: Always switch o the tool before
installing or removing of the battery cartridge.
CAUTION: Hold the tool and the battery car-
tridge rmly when installing or removing battery
cartridge. Failure to hold the tool and the battery
cartridge rmly may cause them to slip o your hands
and result in damage to the tool and battery cartridge
and a personal injury.
Fig.1: 1. Red indicator 2. Button 3. Battery cartridge
To remove the battery cartridge, slide it from the tool
while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
CAUTION: Always install the battery cartridge
fully until the red indicator cannot be seen. If not,
it may accidentally fall out of the tool, causing injury to
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
Indicating the remaining battery capacity
Press the check button on the battery cartridge to indi-
cate the remaining battery capacity. The indicator lamps
light up for a few seconds.
Fig.2: 1. Indicator lamps 2. Check button
Indicator lamps Remaining
capacity
Lighted O Blinking
75% to 100%
50% to 75%
25% to 50%
0% to 25%
Charge the
battery.
The battery
may have
malfunctioned.
NOTE: Depending on the conditions of use and the
ambient temperature, the indication may dier slightly
from the actual capacity.
Tool / battery protection system
The tool is equipped with a tool/battery protection system. This
system automatically cuts o power to the motor to extend tool and
battery life. The tool will automatically stop during operation if the
tool or battery is placed under one of the following conditions:
Overload protection
When the tool/battery is operated in a manner that causes
it to draw an abnormally high current, the tool automatically
stops without any indication. In this situation, turn the tool
o and stop the application that caused the tool to become
overloaded. Then turn the tool on to restart.
Overheat protection
When the tool/battery is overheated, the tool stops automati-
cally. Let the tool cool down before turning the tool on again.
Overdischarge protection
When the battery capacity is not enough, the tool stops
automatically. In this case, remove the battery from the
tool and charge the battery.
Releasing protection lock
When the protection system works repeatedly, the tool is locked.
In this situation, the tool does not start even if turning
the tool o and on. To release the protection lock,
remove the battery, set it to the battery charger and wait
until the charging nishes.
Shaft lock
Press the shaft lock to prevent spindle rotation when
installing or removing accessories.
Fig.3: 1. Shaft lock
NOTICE: Never actuate the shaft lock when the
spindle is moving. The tool may be damaged.
Switch action
CAUTION: Before installing the battery car-
tridge into the tool, always check to see that the
switch lever actuates properly and returns to the
"OFF" position when released.
CAUTION: For your safety, this tool is
equipped with lock-o lever which prevents the
tool from unintended starting. NEVER use the tool
if it runs when you simply pull the switch lever
without pulling the lock-o lever. Return the tool
to our authorized service center for proper repairs
BEFORE further usage.
CAUTION: Do not pull the switch lever hard
without pulling the lock-o lever. This can cause
switch breakage.
CAUTION: NEVER tape down or defeat pur-
pose and function of lock-o lever.
16 ENGLISH
Fig.4: 1. Lock-o lever 2. Switch lever
To prevent the switch lever from being accidentally
pulled, a lock-o lever is provided.
To start the tool, pull the lock-o lever toward the opera-
tor and then pull the switch lever.
To stop the tool, release the switch lever.
Speed adjusting dial
The rotation speed of the tool can be changed by turn-
ing the speed adjusting dial. The table below shows
the number on the dial and the corresponding rotation
speed.
Fig.5: 1. Speed adjusting dial
Number Speed
13,000 min-1
24,500 min-1
36,000 min-1
47,500 min-1
58,500 min-1
NOTICE: If the tool is operated continuously at
low speed for a long time, the motor will get over-
loaded, resulting in tool malfunction.
NOTICE: When changing the speed dial from "5"
to "1", turn the dial counterclockwise. Do not turn
the dial clockwise forcibly.
Accidental re-start preventive
function
When installing the battery cartridge while pulling the
switch lever, the tool does not start.
To start the tool, rst release the switch lever. Then pull
the lock-o lever, and pull the switch lever.
Electronic torque control function
The tool electronically detects situations where the
wheel or accessory may be at risk to be bound. In the
situation, the tool is automatically shut o to prevent
further rotation of the spindle (it does not prevent
kickback).
To restart the tool, switch o the tool rst, remove the
cause of sudden drop in the rotation speed, and then
turn the tool on.
Soft start feature
Soft start feature reduces starting reaction.
Electric brake
Only for model GA027G / GA028G / GA029G
Electric brake is activated after the tool is switched o.
The brake does not work when the power supply is shut
down, such as the battery is removed accidentally, with
the switch still on.
ASSEMBLY
CAUTION: Always be sure that the tool is
switched o and the battery cartridge is removed
before adjusting or checking function on the tool.
Installing side grip (handle)
CAUTION: Always be sure that the side grip is
installed securely before operation.
Screw the side grip securely on the position of the tool
as shown in the gure.
Fig.6
Installing or removing wheel guard
WARNING: When using a depressed center
wheel, ap disc, ex wheel or wire wheel brush,
the wheel guard must be tted on the tool so that
the closed side of the guard always points toward
the operator.
WARNING: Make sure that the wheel guard is
securely locked by the lock lever with one of the
holes on the wheel guard.
WARNING: When using an abrasive cut-o
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-o wheels.
(In some European countries, when using a diamond
wheel, the ordinary guard can be used. Follow the
regulations in your country.)
For depressed center wheel, ap
disc, ex wheel, wire wheel brush
/ abrasive cut-o wheel, diamond
wheel
1. While pushing the lock lever, mount the wheel
guard with the protrusions on the wheel guard aligned
with the notches on the bearing box.
Fig.7: 1. Lock lever 2. Notch 3. Protrusion
2. While pushing the lock lever toward A, push in the
wheel guard by holding down the portions B as shown
in the gure.
Fig.8: 1. Wheel guard 2. Hole
NOTE: Push down the wheel guard straight.
Otherwise, you cannot push the wheel guard
completely.
3. While keeping the lock lever and wheel guard
position as described in step 2, rotate the wheel guard
toward C, and then, change the angle of the wheel
guard according to the work.
Fig.9: 1. Wheel guard 2. Hole
NOTE: Push the wheel guard completely. Otherwise,
you cannot rotate the wheel guard.
To remove wheel guard, follow the installation proce-
dure in reverse.
17 ENGLISH
Installing or removing depressed
center wheel or ap disc
Optional accessory
WARNING: When using a depressed center
wheel or ap disc, the wheel guard must be tted
on the tool so that the closed side of the guard
always points toward the operator.
CAUTION: Make sure that the mounting part
of the inner ange ts into the inner diameter of
the depressed center wheel / ap disc perfectly.
Mounting the inner ange on the wrong side may
result in the dangerous vibration.
Mount the inner ange onto the spindle.
Make sure to t the dented part of the inner ange onto
the straight part at the bottom of the spindle.
Fit the depressed center wheel / ap disc on the inner
ange and screw the lock nut onto the spindle.
Fig.10: 1. Lock nut 2. Depressed center wheel
3. Inner ange 4. Mounting part
To tighten the lock nut, press the shaft lock rmly so
that the spindle cannot revolve, then use the lock nut
wrench and securely tighten clockwise.
Fig.11: 1. Lock nut wrench 2. Shaft lock
To remove the wheel, follow the installation procedure
in reverse.
Installing or removing ex wheel
Optional accessory
WARNING: Always use supplied guard when
ex wheel is on tool. Wheel can shatter during use
and guard helps to reduce chances of personal injury.
Fig.12: 1. Lock nut 2. Flex wheel 3. Back up pad
4. Inner ange
Follow instructions for depressed center wheel but also
use back up pad over wheel. See order of assembly on
accessories page in this manual.
Installing or removing abrasive disc
Optional accessory
NOTE: Use sander accessories specied in this man-
ual. These must be purchased separately.
For 100 mm (4″) model
Fig.13: 1. Sanding lock nut 2. Abrasive disc
3. Rubber pad 4. Inner ange
1. Mount the inner ange onto the spindle.
2. Mount the rubber pad onto the spindle.
3. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
4. Hold the spindle with the shaft lock, and securely
tighten the sanding lock nut clockwise with the lock nut
wrench.
To remove the disc, follow the installation procedure in
reverse.
For 115 mm (4 - 1/2″) / 125 mm (5″) model
Fig.14: 1. Sanding lock nut 2. Abrasive disc
3. Rubber pad
1. Mount the rubber pad onto the spindle.
2. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
3. Hold the spindle with the shaft lock, and securely
tighten the sanding lock nut clockwise with the lock nut
wrench.
To remove the disc, follow the installation procedure in
reverse.
Installing or removing Ezynut
Optional accessory
CAUTION: Do not use Ezynut with Super Flange
or angle grinder with “F” on the end of the model
No. Those anges are so thick that the entire thread
cannot be retained by the spindle.
Fig.15: 1. Ezynut 2. Abrasive wheel 3. Inner ange
4. Spindle
Mount inner ange, abrasive wheel and Ezynut onto the
spindle so that Makita Logo on Ezynut faces outside.
Fig.16: 1. Shaft lock
Press shaft lock rmly and tighten Ezynut by turning the
abrasive wheel clockwise as far as it turns.
Turn the outside ring of Ezynut counterclockwise to
loosen.
Fig.17: 1. Arrow 2. Notch
Fig.18
NOTE: Ezynut can be loosened by hand as long
as the arrow points the notch. Otherwise a lock nut
wrench is required to loosen it. Insert one pin of the
wrench into a hole and turn Ezynut counterclockwise.
Installing abrasive cut-o / diamond
wheel
Optional accessory
WARNING: When using an abrasive cut-o
/ diamond wheel, be sure to use only the special
wheel guard designed for use with cut-o wheels.
(In some European countries, when using a diamond
wheel, the ordinary guard can be used. Follow the
regulations in your country.)
WARNING: NEVER use cut-o wheel for side
grinding.
Fig.19: 1. Lock nut 2. Abrasive cut-o wheel / dia-
mond wheel 3. Inner ange 4. Wheel guard
for abrasive cut-o wheel / diamond wheel
As for the installation, follow the instructions for
depressed center wheel.
The direction for mounting the lock nut and the
inner ange varies by wheel type and thickness.
Refer to the following gures.
18 ENGLISH
For 100 mm (4″) model
When installing the abrasive cut-o wheel:
Fig.20: 1. Lock nut 2. Abrasive cut-o wheel
(Thinner than 4 mm (5/32")) 3. Abrasive cut-
o wheel (4 mm (5/32") or thicker) 4. Inner
ange
When installing the diamond wheel:
Fig.21: 1. Lock nut 2. Diamond wheel (Thinner than
4 mm (5/32″)) 3. Diamond wheel (4 mm
(5/32″) or thicker) 4. Inner ange
For 115 mm (4 - 1/2″) / 125 mm (5″) model
When installing the abrasive cut-o wheel:
Fig.22: 1. Lock nut 2. Abrasive cut-o wheel
(Thinner than 4 mm (5/32")) 3. Abrasive cut-
o wheel (4 mm (5/32") or thicker) 4. Inner
ange
When installing the diamond wheel:
Fig.23: 1. Lock nut 2. Diamond wheel (Thinner than
4 mm (5/32″)) 3. Diamond wheel (4 mm
(5/32″) or thicker) 4. Inner ange
Installing wire cup brush
Optional accessory
CAUTION: Do not use brush that is damaged,
or which is out of balance. Use of damaged brush
could increase potential for injury from contact with
broken brush wires.
Fig.24: 1. Wire cup brush
Remove the battery cartridge from the tool and place it
upside down allowing easy access to spindle.
Remove any accessories on spindle. Thread wire cup
brush onto spindle and tighten with supplied wrench.
Installing wire wheel brush
Optional accessory
CAUTION: Do not use wire wheel brush that
is damaged, or which is out of balance. Use of
damaged wire wheel brush could increase potential
for injury from contact with broken wires.
CAUTION: ALWAYS use guard with wire
wheel brushes, assuring diameter of wheel ts
inside guard. Wheel can shatter during use and
guard helps to reduce chances of personal injury.
Fig.25: 1. Wire wheel brush
Remove the battery cartridge from the tool and place it
upside down allowing easy access to spindle.
Remove any accessories on spindle. Thread wire wheel
brush onto spindle and tighten with the wrenches.
Connecting a vacuum cleaner
Optional accessory
WARNING: Never vacuum metal particles
created by grinding/cutting/sanding operation.
Metal particles created by such operation are so hot
that they ignite dust and the lter inside the vacuum
cleaner.
To avoid dusty environment caused by masonry cutting,
use a dust collecting wheel guard and a vacuum cleaner.
Refer to the instruction manual attached to the dust
collecting wheel guard for assembling and using it.
Fig.26: 1. Dust collecting wheel guard 2. Hose of
the vacuum cleaner
OPERATION
WARNING: It should never be necessary to
force the tool. The weight of the tool applies ade-
quate pressure. Forcing and excessive pressure
could cause dangerous wheel breakage.
WARNING: ALWAYS replace wheel if tool is
dropped while grinding.
WARNING: NEVER bang or hit grinding disc
or wheel onto work.
WARNING: Avoid bouncing and snagging
the wheel, especially when working corners,
sharp edges etc. This can cause loss of control and
kickback.
WARNING: NEVER use tool with wood cutting
blades and other saw blades. Such blades when
used on a grinder frequently kick and cause loss of
control leading to personal injury.
CAUTION: Never switch on the tool when it
is in contact with the workpiece, it may cause an
injury to operator.
CAUTION: Always wear safety goggles or a
face shield during operation.
CAUTION: After operation, always switch o
the tool and wait until the wheel has come to a
complete stop before putting the tool down.
CAUTION: ALWAYS hold the tool rmly with
one hand on housing and the other on the side
grip (handle).
Grinding and sanding operation
Fig.27
Turn the tool on and then apply the wheel or disc to the
workpiece.
In general, keep the edge of the wheel or disc at an
angle of about 15° to the workpiece surface.
During the break-in period with a new wheel, do not
work the grinder in forward direction or it may cut into
the workpiece. Once the edge of the wheel has been
rounded o by use, the wheel may be worked in both
forward and backward direction.
19 ENGLISH
Operation with abrasive cut-o /
diamond wheel
Optional accessory
WARNING: Do not "jam" the wheel or apply
excessive pressure. Do not attempt to make an
excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting
or binding of the wheel in the cut and the possibility
of kickback, wheel breakage and overheating of the
motor may occur.
WARNING: Do not start the cutting operation
in the workpiece. Let the wheel reach full speed
and carefully enter into the cut moving the tool
forward over the workpiece surface. The wheel
may bind, walk up or kickback if the power tool is
started in the workpiece.
WARNING: During cutting operations, never
change the angle of the wheel. Placing side pres-
sure on the cut-o wheel (as in grinding) will cause
the wheel to crack and break, causing serious per-
sonal injury.
WARNING: A diamond wheel shall be oper-
ated perpendicular to the material being cut.
Usage example: operation with abrasive cut-o
wheel
Fig.28
Usage example: operation with diamond wheel
Fig.29
Operation with wire cup brush
Optional accessory
CAUTION: Check operation of brush by run-
ning tool with no load, insuring that no one is in
front of or in line with brush.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when using
the wire cup brush. It may lead to premature
breakage.
Usage example: operation with wire cup brush
Fig.30
Operation with wire wheel brush
Optional accessory
CAUTION: Check operation of wire wheel
brush by running tool with no load, insuring that
no one is in front of or in line with the wire wheel
brush.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when
using wire wheel brush. It may lead to premature
breakage.
Usage example: operation with wire wheel brush
Fig.31
WIRELESS ACTIVATION
FUNCTION
What you can do with the wireless
activation function
The wireless activation function enables clean and com-
fortable operation. By connecting a supported vacuum
cleaner to the tool, you can run the vacuum cleaner
automatically along with the switch operation of the tool.
Fig.32
To use the wireless activation function, prepare follow-
ing items:
A wireless unit (optional accessory)
A vacuum cleaner which supports the wireless
activation function
The overview of the wireless activation function setting is
as follows. Refer to each section for detail procedures.
1. Installing the wireless unit
2. Tool registration for the vacuum cleaner
3. Starting the wireless activation function
Installing the wireless unit
Optional accessory
CAUTION: Place the tool on a at and stable
surface when installing the wireless unit.
NOTICE:
Clean the dust and dirt on the tool before
installing the wireless unit. Dust or dirt may cause
malfunction if it comes into the slot of the wireless unit.
NOTICE:
To prevent the malfunction caused by static,
touch a static discharging material, such as a metal part
of the tool, before picking up the wireless unit.
NOTICE:
When installing the wireless unit, always
be sure that the wireless unit is inserted in the cor-
rect direction and the lid is completely closed.
1. Open the lid on the tool as shown in the gure.
Fig.33: 1. Lid
2. Insert the wireless unit to the slot and then close
the lid.
When inserting the wireless unit, align the projections
with the recessed portions on the slot.
Fig.34: 1. Wireless unit 2. Projection 3. Lid
4. Recessed portion
When removing the wireless unit, open the lid slowly.
The hooks on the back of the lid will lift the wireless unit
as you pull up the lid.
Fig.35: 1. Wireless unit 2. Hook 3. Lid
After removing the wireless unit, keep it in the supplied
case or a static-free container.
NOTICE: Always use the hooks on the back of
the lid when removing the wireless unit. If the
hooks do not catch the wireless unit, close the lid
completely and open it slowly again.
20 ENGLISH
Tool registration for the vacuum
cleaner
NOTE: A Makita vacuum cleaner supporting the
wireless activation function is required for the tool
registration.
NOTE: Finish installing the wireless unit to the tool
before starting the tool registration.
NOTE: During the tool registration, do not pull the
switch trigger or turn on the power switch on the
vacuum cleaner.
NOTE: Refer to the instruction manual of the vacuum
cleaner, too.
If you wish to activate the vacuum cleaner along with
the switch operation of the tool, nish the tool registra-
tion beforehand.
1.
Install the batteries to the vacuum cleaner and the tool.
2. Set the stand-by switch on the vacuum cleaner to
"AUTO".
Fig.36: 1. Stand-by switch
3. Press the wireless activation button on the vac-
uum cleaner for 3 seconds until the wireless activation
lamp blinks in green. And then press the wireless acti-
vation button on the tool in the same way.
Fig.37: 1. Wireless activation button 2. Wireless
activation lamp
If the vacuum cleaner and the tool are linked success-
fully, the wireless activation lamps will light up in green
for 2 seconds and start blinking in blue.
NOTE: The wireless activation lamps nish blinking
in green after 20 seconds elapsed. Press the wireless
activation button on the tool while the wireless acti-
vation lamp on the cleaner is blinking. If the wireless
activation lamp does not blink in green, push the wire-
less activation button briey and hold it down again.
NOTE: When performing two or more tool registra-
tions for one vacuum cleaner, nish the tool registra-
tion one by one.
Starting the wireless activation
function
NOTE: Finish the tool registration for the vacuum
cleaner prior to the wireless activation.
NOTE: Refer to the instruction manual of the vacuum
cleaner, too.
After registering a tool to the vacuum cleaner, the
vacuum cleaner will automatically runs along with the
switch operation of the tool.
1. Install the wireless unit to the tool.
2. Connect the hose of the vacuum cleaner with the
tool.
Fig.38
3. Set the stand-by switch on the vacuum cleaner to
"AUTO".
Fig.39: 1. Stand-by switch
4. Push the wireless activation button on the tool
briey. The wireless activation lamp will blink in blue.
Fig.40: 1. Wireless activation button 2. Wireless
activation lamp
5. Pull the switch trigger of the tool. Check if the
vacuum cleaner runs while the switch trigger is being
pulled.
To stop the wireless activation of the vacuum cleaner,
push the wireless activation button on the tool.
NOTE: The wireless activation lamp on the tool will
stop blinking in blue when there is no operation for
2 hours. In this case, set the stand-by switch on the
vacuum cleaner to "AUTO" and push the wireless
activation button on the tool again.
NOTE: The vacuum cleaner starts/stops with a delay.
There is a time lag when the vacuum cleaner detects
a switch operation of the tool.
NOTE: The transmission distance of the wireless unit
may vary depending on the location and surrounding
circumstances.
NOTE: When two or more tools are registered to one
vacuum cleaner, the vacuum cleaner may start run-
ning even if you do not pull the switch trigger because
another user is using the wireless activation function.
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Makita GA027G Instrukcja obsługi

Typ
Instrukcja obsługi